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ULTRATECH CEMENT LIMITED, 
RATNAGIRI 
Presented by 
Guided by: 
Prof H. V. Shete sir 
H.O.D mechanical
Vision And mission 
UltraTech Cement 
Introduction Narmada 
Cement , Ratnagiri 
Product 
Kaizen 5 S Techniques SCAMPER 
Process Layout 
Mechanical 
Department 
Machines Used 
Horizontal Ball Mill 
Production 
Department 
Packaging Department 
Jetty Conclusion
INTRODUCTION 
Fig 1.1 Front View of Narmada Cement Ratnagiri
V 
O I 
U S 
R I 
O 
N 
• “To be the most economical And Totally Eco-friendly Cement 
M • 
O I 
U SS 
R I 
ON 
producer and to Achieve 85% of the market Share in the cluster, 
through innovative ways with clear focus on customer delight 
by 2016” 
To produce 100% Eco-friendly Cement ( Blended Cement ) 
• To Achieve lowest manufacturing cost among the grinding units 
• To achieve 15 Kaizen per employee per year 
• To provide premium quality with service excellence 
• To Continue to be the model grinding unit among the group in safety
PRODUCTS 
Fig 1.2 PPC Cement Fig 1.3 OPC Cement
1. Always wear PPE (Personal protective 
equipment’s) 
2. LOTO (Lock out and Tag out) 
3. Precaution must be taken before working in 
confined space 
4. While working at a height standard 
procedure must be followed 
5. During the process of welding and cutting, 
standard procedure must be followed . 
6. Near miss and accidents must be avoided 
and if any it must be informed.
“ Continuous improvement is the result of continuous involvement “
5 ‘S’ in TECHNIQUE 
• 5S is a method for organizing a 
workplace 
• Seiri (Sort) 
• Seiton (Set in order) 
• Seiso (Shine) 
• Seiketsu (Standardization) 
• Shitsuke (Sustain)
• S – S stands for Substitute 
• C – C Stands For Combine / Combination 
• A – A Stands For Adapt / Adaptation 
• M –M Stands For Modify 
• P – P Stands For Put to other Use 
• E – E stands For Eliminate 
• R – R stands for Reverse
Presentation on Industrial Training in UltraTech Cement , Ratnagiri (Narmada Cement )
Presentation on Industrial Training in UltraTech Cement , Ratnagiri (Narmada Cement )
1. GRINDING 
2. STORAGE, PACKING, DISPATCH 
1.GRINDING : The clinker and the gypsum are very finely ground giving a “pure cement”. Other secondary 
additives and cementitious materials can also be added to make a blended cement. 
2. STORAGE, PACKING, DISPATCH :The cement is stored in silos before being dispatched either in 
bulk or in bags to its final destination. 
clinker 
storage 
Gypsum and the secondary additives are added 
to the clinker. 
silos 
dispatch 
bags 
Finish grinding
• Chiefly responsible for the smooth running. 
• Maintenance of the machine 
• For scrutinizing the work which are taking place 
inside the mill. 
• Ensure Safety of the environment
1. Centrifugal blower 
2. Cement Mill 
3. Air compressor 
4. Hopper 
5. Bucket elevator 
6. Dust Collector 
7. Vibrating screen 
8. Silos 
Hopper 
Bucket Elevator 
Structure Of Silo
Ball Mill LRS Starter 
Inside of Ball Mill 
Schematic diagram of Ball Mill
QUALITY PARAMETERS OF CEMENT: 
1) Chemical Parameters: 
• Loss of Ignition 
• Insoluble Residue 
• Lime saturation factor 
• Alumina modulus 
2) Physical Parameters 
• Fineness 
• Consistency 
• Setting time – Initial and Final 
• Soundness 
• Compressive Strength – 3days, 7 
days, 28 days 
• Heat of Hydration 
• Drying Shrinkage 
Chemical Laboratory 
Curing Tank
Packing 
60% in 
Ratnagiri And 
Sindhudurg 
40% in 
Kolhapur , 
Satara & Sangli 
Silos 
Bucket Elevator 
Hopper (PPC or OPC ) 
Thought Air Slides 
Sieves (Screens) 
Roto Packer 
Conveyor Belt 
Bags For Transit Rotary Packer 
Sales Distribution Of the plant 
Packaging Process
Ships 
2700 MT 
Unloaders 
Conveyor 
Belt 
Silo 
Trucks 
Plant 
Jetty Process Algorithm
• Familiarized with various materials, processes, products and their application 
• Broadening my knowledge base. 
• It helps me to understand the scope and job responsibilities 
• Helped me understand the importance of safety
Presentation on Industrial Training in UltraTech Cement , Ratnagiri (Narmada Cement )

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Presentation on Industrial Training in UltraTech Cement , Ratnagiri (Narmada Cement )

  • 1. ULTRATECH CEMENT LIMITED, RATNAGIRI Presented by Guided by: Prof H. V. Shete sir H.O.D mechanical
  • 2. Vision And mission UltraTech Cement Introduction Narmada Cement , Ratnagiri Product Kaizen 5 S Techniques SCAMPER Process Layout Mechanical Department Machines Used Horizontal Ball Mill Production Department Packaging Department Jetty Conclusion
  • 3. INTRODUCTION Fig 1.1 Front View of Narmada Cement Ratnagiri
  • 4. V O I U S R I O N • “To be the most economical And Totally Eco-friendly Cement M • O I U SS R I ON producer and to Achieve 85% of the market Share in the cluster, through innovative ways with clear focus on customer delight by 2016” To produce 100% Eco-friendly Cement ( Blended Cement ) • To Achieve lowest manufacturing cost among the grinding units • To achieve 15 Kaizen per employee per year • To provide premium quality with service excellence • To Continue to be the model grinding unit among the group in safety
  • 5. PRODUCTS Fig 1.2 PPC Cement Fig 1.3 OPC Cement
  • 6. 1. Always wear PPE (Personal protective equipment’s) 2. LOTO (Lock out and Tag out) 3. Precaution must be taken before working in confined space 4. While working at a height standard procedure must be followed 5. During the process of welding and cutting, standard procedure must be followed . 6. Near miss and accidents must be avoided and if any it must be informed.
  • 7. “ Continuous improvement is the result of continuous involvement “
  • 8. 5 ‘S’ in TECHNIQUE • 5S is a method for organizing a workplace • Seiri (Sort) • Seiton (Set in order) • Seiso (Shine) • Seiketsu (Standardization) • Shitsuke (Sustain)
  • 9. • S – S stands for Substitute • C – C Stands For Combine / Combination • A – A Stands For Adapt / Adaptation • M –M Stands For Modify • P – P Stands For Put to other Use • E – E stands For Eliminate • R – R stands for Reverse
  • 12. 1. GRINDING 2. STORAGE, PACKING, DISPATCH 1.GRINDING : The clinker and the gypsum are very finely ground giving a “pure cement”. Other secondary additives and cementitious materials can also be added to make a blended cement. 2. STORAGE, PACKING, DISPATCH :The cement is stored in silos before being dispatched either in bulk or in bags to its final destination. clinker storage Gypsum and the secondary additives are added to the clinker. silos dispatch bags Finish grinding
  • 13. • Chiefly responsible for the smooth running. • Maintenance of the machine • For scrutinizing the work which are taking place inside the mill. • Ensure Safety of the environment
  • 14. 1. Centrifugal blower 2. Cement Mill 3. Air compressor 4. Hopper 5. Bucket elevator 6. Dust Collector 7. Vibrating screen 8. Silos Hopper Bucket Elevator Structure Of Silo
  • 15. Ball Mill LRS Starter Inside of Ball Mill Schematic diagram of Ball Mill
  • 16. QUALITY PARAMETERS OF CEMENT: 1) Chemical Parameters: • Loss of Ignition • Insoluble Residue • Lime saturation factor • Alumina modulus 2) Physical Parameters • Fineness • Consistency • Setting time – Initial and Final • Soundness • Compressive Strength – 3days, 7 days, 28 days • Heat of Hydration • Drying Shrinkage Chemical Laboratory Curing Tank
  • 17. Packing 60% in Ratnagiri And Sindhudurg 40% in Kolhapur , Satara & Sangli Silos Bucket Elevator Hopper (PPC or OPC ) Thought Air Slides Sieves (Screens) Roto Packer Conveyor Belt Bags For Transit Rotary Packer Sales Distribution Of the plant Packaging Process
  • 18. Ships 2700 MT Unloaders Conveyor Belt Silo Trucks Plant Jetty Process Algorithm
  • 19. • Familiarized with various materials, processes, products and their application • Broadening my knowledge base. • It helps me to understand the scope and job responsibilities • Helped me understand the importance of safety