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Operation Theatre -
STERILIZATION
Presenter – Dr. Sukumar.T.K.
 Freeing of an article from all living organisms
including viable spores.
 Process that kills more than 106 organisms , including
spores of a defined exceptionally high degree of
resistance.
Sterilization
 1867 – Dr. Lister Joseph, identifies airborne bacteria.
Uses carbolic acid spray in surgical areas.
 1880 – Johnson and Johnson introduce antiseptic
surgical dressings.
 Use of Carbolic acid reduced Hospital associated
infections.
Safe Operation Theatre Practices –
The Beginning
Surgical Site Infections
 2nd most common cause of hospital acquired
infections.
 Mortality as high as – 77% .
 Sources –
 Endogenous
 Exogenous
 Maintaining sterile environment – control of major
part of exogenous infections
Surgical Site Infection
Operating Room Environment
 Ventilation
 Dust, lint, skin squames, respiratory droplets.
 Microbial level ∝ Number of people moving in room.
 Operating room should be maintained at Positive
Pressure.
Sources of Infectious Agents in OT
 Types of Ventilation
 Mixing
 Parallel Flow –(Laminar Airflow)
a)Vertical Parallel Flow
b)Horizontal Parallel Flow
OP – Box Ventillation
Ventilation Systems
Mixing
Vertical Parallel Flow
Horizontal Parallel Flow
 All ventilation systems in hospital should have two filter
beds in series (first = ≥30% ; second = ≥90%) – Ultra clean
air.
 Laminar airflow and use of UV is suggested to reduce
SSI (velocity – 0.3-0.5µm/sec). Minimum of 12 cycles/hr
 Recirculated air passed through HEPA Filter.
 Environmental Surfaces
 Routine cleaning has to be performed.
 Cleaned after contact with blood or potentially
infectious material.
 Wet vacuuming to be performed after last operation of
day or night.
 Frequent cleaning of walls and roof - not needed.
 These areas should not be disturbed unnecessarily.
 Floors get contaminated quickly – Depends on
number of people present.
 Ceiling fans should not be used.
 Clean roof – when remodelling or accumulated good
amount of dust.
Roof, Floors and Walls
 1% of microbes present on floor are pathogenic.
 Simple detergent -
 reduces flora by 80%
 Addition of disinfectant –
 95%
 70% alcohol – Disinfectant.
contd.
Fumigation
 Formaldehyde vapour – Produced on low temp
heating.
 Vapour phase decontaminates the air / environment.
 Mechanism – alkylates amino acids and sulfydral
group of proteins and purine bases.
 Used widely to sterilize huge areas like operation
theatres INSPITE OF BEING HAZARDOUS as it is
cheap.
Fumigation
 Thoroughly clean windows, doors, floors and all
washable equipment with soap and water.
 Close windows and ventilators tightly.
 Switch off all lights, A/C and other electronic items.
 Calculate room size and required amount of
formaldehyde.
Fumigation - Procedure
 Electric Boiler Fumigation
 For 1000 cu.ft of ot – 500ml of formalin added in 1000ml
water In electric boiler.
 Boiler switched on and kept on for 45 min.
 Switched off without entering room.
Creating Formaldehyde
 Potassium permanganate method
 For 1000 cu.ft add 450gm KMno4 to 500mlof formalin.
 Seal room and leave it for 48hrs.
 Residual formaldehyde gas neutralised by using
ammonia. (3Hrs)
Ecofriendly, non toxic non irritating environmental
disinfectant.
Has bactericidal, virucidal, tuberculocidal, fungicidal
and sporicidal action.
Complex formulation of stabilised 11% w/v hydrogen
peroxide with 0.01% silver nitrate solution
Eco shield™ (Bio shield)
 Formaldehyde free.
 No residue.
 Glutaral 100mg/g, benzyl-C12-18-
alkyldimethylammonium chloride 60mg/g, didecyl-
dimethylammonium chloride 60mg/g.
 Wet wipe procedure.
Bacillocid rasant™
 Virkon
 Disinfects medical devices.
 Disinfects laboratory equipment.
 Decontaminate spillages with blood and body fluids.
 Replace autoclaving and saving time.
Newer non toxic compounds
Monitoring of hospital associated infections
 Training of health care workers
Investigations of outbreaks
Any technical lapses
Monitoring of staff health
Infection Control Programmes
Education of universal precautions
Advice on isolation of infectious patients
Waste disposal
Safe use of antibiotics
Contd..
Role of Microbiology Department
 Identifies pathogen
 Monitoring of antibiotic therapy
 Education on specimen collection
 Information on common antibiogram patterns
 Data on hospital infection
 Surveillance of hospital environment
 Counselling of hospital staff.
 Settle plate method
 Position, duration.
 Blood agar exposed for specified period and incubated
 Slit sampler method
 Very effective and highly sensitive.
 Fixed volume of air is sucked and counts made
Air surveillance
 Factors influencing –
i. Number of persons present
ii. Body movements
iii. Disturbances of clothing
 Counts vary on number of personnel present on given
area.
 Nature of procedures
 ONLY 1% ARE PATHOGENIC
 Presence of Staphylococcus aureus makes difference
Significant count??
 Detection of spores of Cl.tetani in ot – losing
relevance
 Routine testing for anaerobic spores not essential.
Anaerobic spores
AIMS
 To provide sterilized material from a central
department
 To alleviate the burden of work of the nursing
personnel
 To facilitate the wards to function smoothly
Central Sterile Services Department
 Receipt and delivery of equipment from all areas of
the hospital
 Supply of sterile materials for dressings and
procedures carried out in wards and departments
 Supply of operation theatres with the necessary
sterile instruments and linen
FUNCTIONS
 To disassemble, clean and check for proper function
of equipment, such as suction machines, feeding
pumps, i.v infusion pumps etc.
 To dry, wrap, bag and seal items in preparation for
sterilization
 CSSD can broadly be classified into two parts:
 Central Unit: Responsible for receiving dirty utilities,
cleaning, processing, sterilization, storage and supply.
 Peripheral Unit: Mainly responsible for DISTRIBUTION
to various areas
 TSSU (Theater Sterile Supply Unit)
PLANNING OF A CSSD
 TSSU: In large hospitals, where number of OTs
function, these have peripheral sterilization units
known as Theater Sterile & Supply Units. (TSSU)
 These work under high pressure and takes less time for
sterilization.
 Specially in hospitals, where the Central Unit does not
function round the clock.
PERIPHERAL UNIT
 Dressing set/ tray
 Suture removal set
 Suturing set
 Cut down tray
 Tracheostomy set
 Gloves(nowadays disposable)
ITEMS COMMONLY HANDLED BY
CSSD STORES
 HSG and CT set
 Lumbar puncture set
 Bone marrow/ liver/ kidney biopsy set
 Burn pack
 Intra costal drainage (ICD) procedure set
 Catheter set
 Tapping/Aspiration set
1. Receiving used items
2. Cleaning
3. Packing
4. Sterilizing
5. Storing (temporary)
6. Distributing to user departments
Major Activities in CSSD
RECEIVE
DIRTY ITEMS
CLEANING &
DRYING
PACKAGING &
LABELLING
GLOVERS, DRIP
SET
RUBBER GOODS
SYRINGES ,LINENS
GAUZE,COTTON
INSTRUMENTS
ETO
GAMMA
RADIATION
HEAT
DRY/ MOIST
CHEMICAL
STERILIZATIO
STERILE
STORAGE
DISTRIBUTION
 Should have access to outside through a window with
a counter.
 The items (especially for instruments in trays) are
counted and received.
 Instruments are inspected and blunt/unsuitable
instruments are segregated/ discarded.
 Necessary entries are made for records.
 Items shifted to cleaning area.
RECEIVING AREA
 Washing-Cleaning is the removal of visible soil (e.g.,
organic and inorganic material) from objects and
surfaces
 If used items are not decontaminated in user
department then blood/ body fluid soiled items
should be decontaminated with sodium hypochlorite
before handling further.
 Rinsing-Sorting-Soaking-Washing-Drying
CLEANING AREA
 Rinsing-Detergents (preferably enzymatic) &brushes
of various sizes and shapes are required in this area.
 Instruments washed either manually or in machines.
 For manual washing sinks with water supply and
working counters are organized
 Tunnel washer - highly sophisticated machine that
allow totally hand-off processing.
 Instruments coming from operating room or other
departments are placed into the tunnel washer
without any further handling. The instruments are
subjected to cycles washing, rinsing, ultrasonic
cleaning and drying.
 Ultrasonic washer is a machine used for cleaning
surgical instruments
 It converts high frequency sound waves into
mechanical vibration that produces small bubbles
that burst on the internal surfaces of instruments and
dislodge the waste particles.
 After the instruments are washed, they are dried in
oven dryer and shifted to packing area.
CATEGORY ITEMS PROCEDURE
Critical Enter tissue, through
which blood flows
Sterilization
Semi – Critical Touch mucous
membrane, touch non
intact skin
High level disinfection
Non – Critical Bandage, BP Cuffs Low level disinfection
Procedures Used
 High Temp – Steam Sterilization
 Low Temp – Ethylene Oxide gas, Hydrogen peroxide
gas plasma
Sterilization
 Liquid Immersion
 ≥2.4% Glutaraldehyde for 10hrs
 1.12% Glutaraldehyde and 1.93% phenol for 12 hrs
 7.35%hydrogen peroxide and 0.23%peracetic acid for
3hrs
 7.5% Hydrogen peroxide for 6hrs
 1.0% Hydrogen peroxide and 0.08% peracetic acid for
8hrs.
 ≥ 0.2% peracetic acid for 50 min at 50-56 degree Celsius
 Heat automated – Pasteurization for 50 min
 Liquid immersion
 2% glutaraldehyde for 20 – 45min
 0,55% ortho – pthalaldehyde for 12 min
 1.12% glutaraldehyde and 1.93% phenol for 20 min
 7.35% hydrogen peroxide and 0.23% paracetic acid for 15
min
 650 – 675 ppm chloride for 10 min
High level Disinfection
 The shelf life of the sterile materials depend on the
quality of packing materials used and the status of
cleanliness of storing area.
 Generally the items sterilized by steam autoclave can
be used for one week and ETO packs can be used for
6 months.
SHELF LIFE OF STERILIZED ITEMS
 Receipt register- to keep account of all the trays with
instruments received in CSSD
 Issue register to keep account of all the materials
issued to users
 Stock ledger of non consumable items- e.g. trays,
instruments
RECORDS
 Stock ledger of consumables- to keep account of the
cotton and gauze received, and issued by the CSSD
 Number of loads per machine per day
 Duty rosters of staff
 Log book of machine
Soap, Water and Common
Sense – Yet the best antiseptic
Importance of Hand Washing
WILLIAM OSLER
 VENTILATION SYSTEMS IN OPERATING THEATRES, ASPECTS TO
CONSIDER. A JOHNSON MEDICAL BULLET IN (REPUBLISHED
2002)
 Operating theatre commissioning -Microbiological From HICSIG
 Guidelines for prevention of hospital acquired infections. Yatin
Mehta, Abhinav Gupta, etal.
 Guideline for Prevention of Surgical Site Infection, 1999. Alicia J,
Teresa C, etal
Reference
 Recommendations for Infection Control for the
Practice of Anaesthesiology. Developed by the ASA
Committee Occupational Health Task Force on
Infection Control.
 Procedure-associated Module SSI – CDC
 OT Sterilization. T V Rao
 Text book of microbiology Mackie and McCartney-14th
edition.
THANK YOU

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Operation theatre sterilization

  • 2.  Freeing of an article from all living organisms including viable spores.  Process that kills more than 106 organisms , including spores of a defined exceptionally high degree of resistance. Sterilization
  • 3.  1867 – Dr. Lister Joseph, identifies airborne bacteria. Uses carbolic acid spray in surgical areas.  1880 – Johnson and Johnson introduce antiseptic surgical dressings.  Use of Carbolic acid reduced Hospital associated infections. Safe Operation Theatre Practices – The Beginning
  • 5.
  • 6.
  • 7.
  • 8.  2nd most common cause of hospital acquired infections.  Mortality as high as – 77% .  Sources –  Endogenous  Exogenous  Maintaining sterile environment – control of major part of exogenous infections Surgical Site Infection
  • 9. Operating Room Environment  Ventilation  Dust, lint, skin squames, respiratory droplets.  Microbial level ∝ Number of people moving in room.  Operating room should be maintained at Positive Pressure. Sources of Infectious Agents in OT
  • 10.  Types of Ventilation  Mixing  Parallel Flow –(Laminar Airflow) a)Vertical Parallel Flow b)Horizontal Parallel Flow
  • 11. OP – Box Ventillation
  • 12. Ventilation Systems Mixing Vertical Parallel Flow Horizontal Parallel Flow
  • 13.  All ventilation systems in hospital should have two filter beds in series (first = ≥30% ; second = ≥90%) – Ultra clean air.  Laminar airflow and use of UV is suggested to reduce SSI (velocity – 0.3-0.5µm/sec). Minimum of 12 cycles/hr  Recirculated air passed through HEPA Filter.
  • 14.  Environmental Surfaces  Routine cleaning has to be performed.  Cleaned after contact with blood or potentially infectious material.  Wet vacuuming to be performed after last operation of day or night.
  • 15.  Frequent cleaning of walls and roof - not needed.  These areas should not be disturbed unnecessarily.  Floors get contaminated quickly – Depends on number of people present.  Ceiling fans should not be used.  Clean roof – when remodelling or accumulated good amount of dust. Roof, Floors and Walls
  • 16.  1% of microbes present on floor are pathogenic.  Simple detergent -  reduces flora by 80%  Addition of disinfectant –  95%  70% alcohol – Disinfectant. contd.
  • 17.
  • 19.  Formaldehyde vapour – Produced on low temp heating.  Vapour phase decontaminates the air / environment.  Mechanism – alkylates amino acids and sulfydral group of proteins and purine bases.  Used widely to sterilize huge areas like operation theatres INSPITE OF BEING HAZARDOUS as it is cheap. Fumigation
  • 20.  Thoroughly clean windows, doors, floors and all washable equipment with soap and water.  Close windows and ventilators tightly.  Switch off all lights, A/C and other electronic items.  Calculate room size and required amount of formaldehyde. Fumigation - Procedure
  • 21.  Electric Boiler Fumigation  For 1000 cu.ft of ot – 500ml of formalin added in 1000ml water In electric boiler.  Boiler switched on and kept on for 45 min.  Switched off without entering room. Creating Formaldehyde
  • 22.
  • 23.  Potassium permanganate method  For 1000 cu.ft add 450gm KMno4 to 500mlof formalin.  Seal room and leave it for 48hrs.  Residual formaldehyde gas neutralised by using ammonia. (3Hrs)
  • 24.
  • 25. Ecofriendly, non toxic non irritating environmental disinfectant. Has bactericidal, virucidal, tuberculocidal, fungicidal and sporicidal action. Complex formulation of stabilised 11% w/v hydrogen peroxide with 0.01% silver nitrate solution Eco shield™ (Bio shield)
  • 26.  Formaldehyde free.  No residue.  Glutaral 100mg/g, benzyl-C12-18- alkyldimethylammonium chloride 60mg/g, didecyl- dimethylammonium chloride 60mg/g.  Wet wipe procedure. Bacillocid rasant™
  • 27.  Virkon  Disinfects medical devices.  Disinfects laboratory equipment.  Decontaminate spillages with blood and body fluids.  Replace autoclaving and saving time. Newer non toxic compounds
  • 28. Monitoring of hospital associated infections  Training of health care workers Investigations of outbreaks Any technical lapses Monitoring of staff health Infection Control Programmes
  • 29. Education of universal precautions Advice on isolation of infectious patients Waste disposal Safe use of antibiotics Contd..
  • 30.
  • 31. Role of Microbiology Department  Identifies pathogen  Monitoring of antibiotic therapy  Education on specimen collection  Information on common antibiogram patterns  Data on hospital infection  Surveillance of hospital environment  Counselling of hospital staff.
  • 32.  Settle plate method  Position, duration.  Blood agar exposed for specified period and incubated  Slit sampler method  Very effective and highly sensitive.  Fixed volume of air is sucked and counts made Air surveillance
  • 33.  Factors influencing – i. Number of persons present ii. Body movements iii. Disturbances of clothing
  • 34.  Counts vary on number of personnel present on given area.  Nature of procedures  ONLY 1% ARE PATHOGENIC  Presence of Staphylococcus aureus makes difference Significant count??
  • 35.  Detection of spores of Cl.tetani in ot – losing relevance  Routine testing for anaerobic spores not essential. Anaerobic spores
  • 36.
  • 37. AIMS  To provide sterilized material from a central department  To alleviate the burden of work of the nursing personnel  To facilitate the wards to function smoothly Central Sterile Services Department
  • 38.  Receipt and delivery of equipment from all areas of the hospital  Supply of sterile materials for dressings and procedures carried out in wards and departments  Supply of operation theatres with the necessary sterile instruments and linen FUNCTIONS
  • 39.  To disassemble, clean and check for proper function of equipment, such as suction machines, feeding pumps, i.v infusion pumps etc.  To dry, wrap, bag and seal items in preparation for sterilization
  • 40.  CSSD can broadly be classified into two parts:  Central Unit: Responsible for receiving dirty utilities, cleaning, processing, sterilization, storage and supply.  Peripheral Unit: Mainly responsible for DISTRIBUTION to various areas  TSSU (Theater Sterile Supply Unit) PLANNING OF A CSSD
  • 41.  TSSU: In large hospitals, where number of OTs function, these have peripheral sterilization units known as Theater Sterile & Supply Units. (TSSU)  These work under high pressure and takes less time for sterilization.  Specially in hospitals, where the Central Unit does not function round the clock. PERIPHERAL UNIT
  • 42.  Dressing set/ tray  Suture removal set  Suturing set  Cut down tray  Tracheostomy set  Gloves(nowadays disposable) ITEMS COMMONLY HANDLED BY CSSD STORES
  • 43.  HSG and CT set  Lumbar puncture set  Bone marrow/ liver/ kidney biopsy set  Burn pack  Intra costal drainage (ICD) procedure set
  • 44.  Catheter set  Tapping/Aspiration set
  • 45. 1. Receiving used items 2. Cleaning 3. Packing 4. Sterilizing 5. Storing (temporary) 6. Distributing to user departments Major Activities in CSSD
  • 46. RECEIVE DIRTY ITEMS CLEANING & DRYING PACKAGING & LABELLING GLOVERS, DRIP SET RUBBER GOODS SYRINGES ,LINENS GAUZE,COTTON INSTRUMENTS ETO GAMMA RADIATION HEAT DRY/ MOIST CHEMICAL STERILIZATIO STERILE STORAGE DISTRIBUTION
  • 47.  Should have access to outside through a window with a counter.  The items (especially for instruments in trays) are counted and received.  Instruments are inspected and blunt/unsuitable instruments are segregated/ discarded.  Necessary entries are made for records.  Items shifted to cleaning area. RECEIVING AREA
  • 48.  Washing-Cleaning is the removal of visible soil (e.g., organic and inorganic material) from objects and surfaces  If used items are not decontaminated in user department then blood/ body fluid soiled items should be decontaminated with sodium hypochlorite before handling further.  Rinsing-Sorting-Soaking-Washing-Drying CLEANING AREA
  • 49.  Rinsing-Detergents (preferably enzymatic) &brushes of various sizes and shapes are required in this area.  Instruments washed either manually or in machines.  For manual washing sinks with water supply and working counters are organized
  • 50.  Tunnel washer - highly sophisticated machine that allow totally hand-off processing.  Instruments coming from operating room or other departments are placed into the tunnel washer without any further handling. The instruments are subjected to cycles washing, rinsing, ultrasonic cleaning and drying.
  • 51.  Ultrasonic washer is a machine used for cleaning surgical instruments  It converts high frequency sound waves into mechanical vibration that produces small bubbles that burst on the internal surfaces of instruments and dislodge the waste particles.  After the instruments are washed, they are dried in oven dryer and shifted to packing area.
  • 52. CATEGORY ITEMS PROCEDURE Critical Enter tissue, through which blood flows Sterilization Semi – Critical Touch mucous membrane, touch non intact skin High level disinfection Non – Critical Bandage, BP Cuffs Low level disinfection Procedures Used
  • 53.  High Temp – Steam Sterilization  Low Temp – Ethylene Oxide gas, Hydrogen peroxide gas plasma Sterilization
  • 54.  Liquid Immersion  ≥2.4% Glutaraldehyde for 10hrs  1.12% Glutaraldehyde and 1.93% phenol for 12 hrs  7.35%hydrogen peroxide and 0.23%peracetic acid for 3hrs  7.5% Hydrogen peroxide for 6hrs  1.0% Hydrogen peroxide and 0.08% peracetic acid for 8hrs.  ≥ 0.2% peracetic acid for 50 min at 50-56 degree Celsius
  • 55.  Heat automated – Pasteurization for 50 min  Liquid immersion  2% glutaraldehyde for 20 – 45min  0,55% ortho – pthalaldehyde for 12 min  1.12% glutaraldehyde and 1.93% phenol for 20 min  7.35% hydrogen peroxide and 0.23% paracetic acid for 15 min  650 – 675 ppm chloride for 10 min High level Disinfection
  • 56.
  • 57.  The shelf life of the sterile materials depend on the quality of packing materials used and the status of cleanliness of storing area.  Generally the items sterilized by steam autoclave can be used for one week and ETO packs can be used for 6 months. SHELF LIFE OF STERILIZED ITEMS
  • 58.  Receipt register- to keep account of all the trays with instruments received in CSSD  Issue register to keep account of all the materials issued to users  Stock ledger of non consumable items- e.g. trays, instruments RECORDS
  • 59.  Stock ledger of consumables- to keep account of the cotton and gauze received, and issued by the CSSD  Number of loads per machine per day  Duty rosters of staff  Log book of machine
  • 60. Soap, Water and Common Sense – Yet the best antiseptic Importance of Hand Washing WILLIAM OSLER
  • 61.  VENTILATION SYSTEMS IN OPERATING THEATRES, ASPECTS TO CONSIDER. A JOHNSON MEDICAL BULLET IN (REPUBLISHED 2002)  Operating theatre commissioning -Microbiological From HICSIG  Guidelines for prevention of hospital acquired infections. Yatin Mehta, Abhinav Gupta, etal.  Guideline for Prevention of Surgical Site Infection, 1999. Alicia J, Teresa C, etal Reference
  • 62.  Recommendations for Infection Control for the Practice of Anaesthesiology. Developed by the ASA Committee Occupational Health Task Force on Infection Control.  Procedure-associated Module SSI – CDC  OT Sterilization. T V Rao  Text book of microbiology Mackie and McCartney-14th edition.