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Bharat Petroleum Corporation
Limited (BPCL)
 On 24 January 1976, the Burmah Shell was
  taken over by the Government of India to
  form Bharat Refineries Limited. On 1 August
  1977, it was renamed Bharat Petroleum
  Corporation Limited. It was also the first
  refinery to process newly found indigenous
  crude Bombay High.
 Bharat Petroleum Corporation
  Limited (BPCL) is a state-controlled oil
  refining and marketing company
  headquartered at Mumbai, India.
 Deals with petroleum products, lubricants,
  LPG.
Product Line

   2 Wheelers
    ◦ Mak 2T
    ◦ Mak 4T Plus
   3 Wheelers
    ◦ Mak GE
   4 Wheelers
    ◦   Mak Classic
    ◦   Mak Elite
    ◦   Mak Supreme
    ◦   Mak Platinum
Product Line
   Heavy Vehicles
    ◦ Multi grade
    ◦ Gold
    ◦ Diamond
   Industrial Lubes
    ◦ Hydraulic Transmission Fluid
    ◦ Hydrol
   Railways
    ◦ RR 940
    ◦ RR 513 M
Packaging
   Labeling is Outsourced

   Outsourced
    ◦ Tins buckets
    ◦ Barrels
Production Process of Mumbai
Plant




 Crude              Ware
          Refiner          Whole   Retailer/
 Purcha
            y       hous   saler   Customer
   se
                     e
Production Plants in India

  Wadi Lube(Mother Plant)

       Kolkata Plant

      Chennai Plant

        Delhi Plant
Distribution Process

  Wadi Lube Warehouse


17 Regions (Western India)


       Wholesaler


Retailers (End Consumer)
Sewree Warehouse
 Area – 3300 sq.m
 SKU – 400 units (40 ml to 210 liters)
 Capacity – 4000 metric tonnes
 Loading Duration – 4 to 6 hours
 Employees - 45
Product Identification

      Colors            Months
Green            Jan to March
Light Blue       April to June
Black            July to Sep
White            Oct to Dec
Material Handling
 Fork lifts
 Wooden Pallets
 Manual Labour
 Iron Racks
Dispatching
Days      Particulars
1         Order is taken
2         Product is
          transported
3         Order is Delivered
          from the nearest
          warehouse
Reverse Logistics
 In case of product damaged during
  transit product damages are bared by
  the transporter
 In case of product damaged in storage
  at warehouse empty buckets are
  called from the manufacturing plant
  and re-packed
Technology
   SAP system used for sale order
    generation
   Bar coding system for product
    identification
Tie Ups
   2 Wheelers
    ◦ TVS
    ◦ Hero Honda
   4 Wheelers
    ◦ Tata
    ◦ GM
   Industrial Goods
    ◦ L&T
   Government
    ◦ Defense
    ◦ Railways

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Supply chain management of bharat petroleum

  • 1.
  • 2. Bharat Petroleum Corporation Limited (BPCL)  On 24 January 1976, the Burmah Shell was taken over by the Government of India to form Bharat Refineries Limited. On 1 August 1977, it was renamed Bharat Petroleum Corporation Limited. It was also the first refinery to process newly found indigenous crude Bombay High.  Bharat Petroleum Corporation Limited (BPCL) is a state-controlled oil refining and marketing company headquartered at Mumbai, India.  Deals with petroleum products, lubricants, LPG.
  • 3.
  • 4. Product Line  2 Wheelers ◦ Mak 2T ◦ Mak 4T Plus  3 Wheelers ◦ Mak GE  4 Wheelers ◦ Mak Classic ◦ Mak Elite ◦ Mak Supreme ◦ Mak Platinum
  • 5. Product Line  Heavy Vehicles ◦ Multi grade ◦ Gold ◦ Diamond  Industrial Lubes ◦ Hydraulic Transmission Fluid ◦ Hydrol  Railways ◦ RR 940 ◦ RR 513 M
  • 6. Packaging  Labeling is Outsourced  Outsourced ◦ Tins buckets ◦ Barrels
  • 7. Production Process of Mumbai Plant Crude Ware Refiner Whole Retailer/ Purcha y hous saler Customer se e
  • 8. Production Plants in India Wadi Lube(Mother Plant) Kolkata Plant Chennai Plant Delhi Plant
  • 9. Distribution Process Wadi Lube Warehouse 17 Regions (Western India) Wholesaler Retailers (End Consumer)
  • 10. Sewree Warehouse  Area – 3300 sq.m  SKU – 400 units (40 ml to 210 liters)  Capacity – 4000 metric tonnes  Loading Duration – 4 to 6 hours  Employees - 45
  • 11. Product Identification Colors Months Green Jan to March Light Blue April to June Black July to Sep White Oct to Dec
  • 12. Material Handling  Fork lifts  Wooden Pallets  Manual Labour  Iron Racks
  • 13. Dispatching Days Particulars 1 Order is taken 2 Product is transported 3 Order is Delivered from the nearest warehouse
  • 14. Reverse Logistics  In case of product damaged during transit product damages are bared by the transporter  In case of product damaged in storage at warehouse empty buckets are called from the manufacturing plant and re-packed
  • 15. Technology  SAP system used for sale order generation  Bar coding system for product identification
  • 16. Tie Ups  2 Wheelers ◦ TVS ◦ Hero Honda  4 Wheelers ◦ Tata ◦ GM  Industrial Goods ◦ L&T  Government ◦ Defense ◦ Railways

Editor's Notes

  1. Loading- start truck enter d primes reaches d loading point & products r loaded till job sheet & invoice are prepared
  2. Specialsheel
  3. In case of small package , packets/tins are sent to product plant & repacked