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Catalogue 2011
Tel: +44 (0)191 490 1547
Fax: +44 (0)191 477 5371
Email: northernsales@thorneandderrick.co.uk
Website: www.cablejoints.co.uk
www.thorneanderrick.co.uk
Nexans Euromold Connectors 400 Series Interface C Compact Cable Connectors HV
Nexans Network Solutions
Div. Euromold
COMPANY PRESENTATION

EUROMOLD

International standards

Euromold is the leading
European specialised designer,
manufacturer and distributor
of prefabricated cable
accessories for medium voltage
energy distribution. Euromold
provides a complete range of
accessories for underground
cables: premoulded EPDM
rubber connectors for cables
and epoxy bushings for
transformers and switchgear, as
well as a large range of coldshrinkable terminations and
joints from 12 to 42 kV.
Euromold is also the
manufacturer of electrical
components for the high
voltage accessories of the
Nexans group.

All our products meet the
International standards like
CENELEC HD 629.1, CENELEC
EN 50180, IEC 60137, IEC
60502-4… or country specifications. Official certificates,
CESI, KEMA, ATEX… prove the
conformity of our products.
Long duration tests of existing
or new products are continuously performed in our test
fields.

ISO 9001 Certificate
Since 1992, Euromold’s
commitment to quality is
demonstrated by its ISO 9001
certification.

Laboratory accreditation
Since June 2000, Euromold’s
independent ELAB laboratory
obtained the BELAC
accreditation no.144-TEST
conform with the European
standards for laboratories ISO
17025 for electrical testing of
low and medium voltage cable
accessories according to the
international standards
EN 50393, IEC 60502-4, IEC
61442 and HD 629.

08/2011

While every care is taken to ensure that the information contained
in this publication is correct, no legal responsibility can be accepted
for any inaccuracy. Nexans Network Solutions N.V. - Div. Euromold
reserves the right to alter or modify the characteristics of its products
described in this catalogue as standards and technology evolve.

1
SEPARABLE CONNECTORS

INTERFACE C

Table of contents

Interface C1 & C2

430TB - tee connector
484TB - tee connector
300PBM - coupling connector
430TBM-P2/P3 - dual/triple cable arrangement
804PB - coupling connector
300SA - surge arrester
800SA - surge arrester
400TR and 800TR - test rod
400TK and 400SW installation tools
Accessories
Possible arrangements

Dimensions according to
European CENELEC EN 50180
and 50181 (in mm).

Dia. 56±0.2
Dia. 46±0.2
Dia. 22 min for C1
Dia. 32 nominal for C2
M16 x 2 - 6H

0

1.5 -0.5

29
min.

90±0.2

08/2011

11
min.

Dia. 70±0.2

2
Connecting possibilities
BUSHINGS /
ACCESSORIES

CONNECTION

Equipment
interface

dead-ending
of equipment

CONNECTORS /
ACCESSORIES

(K)(M)400DR-B

Dead-end receptacle

(K)(M)400AR-3

Equipment bushing

(K)(M)400AR-4

Equipment bushing

(K)(M)400AR-5

cable to
equipment

Equipment bushing

(K)(M)300PBM/G

Coupling connector

(K)(M)430TB/G
Tee connector

(K)(M)400AR-6

Equipment bushing

(K)(M)400SFR-B

Equipment bushing

300SA

Surge arrester

400A-24B

In-air bushing

(K)(M)400SOP-B

cable
isolation

400GP-B

cable
earthing

Stand-off plug

(K)(M)804PB/G

Earthing plug

(K)(M)484TB/G
(K)400RTPA

tap-off
630/250A

Coupling connector

Tee connector

Reducing tap plug

(K)(M)400CP-SC

in-line
junction

Connecting plug

800SA

08/2011

For information on our
bushings please refer to
our bushing catalogue.

Surge arrester

3
430TB

INTERFACE C
TEE CONNECTOR

Application

Technical characteristics

Separable tee shape
connector (bolted type)
designed to connect polymeric
insulated cable to equipment
(transformers, switchgear,
motors, ...).
Also connects cable to cable
when using the appropriate
mating parts.

•	 A thick conductive EPDM
jacket provides a total safe to
touch screen.
•	 Each separable connector is
tested for AC withstand and
partial discharge prior to
leaving the factory.

Up to 36 kV
630 A (800 A)

6/10 (12) kV
6.35/11 (12) kV
8.7/15 (17.5) kV
12/20 (24) kV
12.7/22 (24) kV
18/30 (36) kV
19/33 (36) kV
185 mm

Design

Separable connector
comprising:
	 1.	Conductive EPDM insert.
	 2.	Conductive EPDM jacket.
	 3.	Insulating EPDM layer 	
		moulded between the insert 	
		and the jacket.
	 4.	Type C interface as 		
		described by CENELEC 	
		EN 50180 and 50181.
	 5.	Conductor connector.
	 6.	Basic insulating plug (with 	
		VD point).
	 7.	Cable reducer.
	 8.	Conductive rubber cap.
	 9.	Clamping screw.
	 0.	Earthing lead.
1

4

9

8

5

6

1
290 mm
(350 mm
for 36 kV)

The screen break design
enables cable outer sheath
testing without removing or
dismantling the connector.

2
3

10

Specifications and
standards
The 430TB separable connector
meets the requirements of
CENELEC HD 629.1.

7

Current Ir (A)

08/2011

Separable
connector
type

Voltage
Um
(kV)

Current
Ir
(A)

When installed on an appropriate equipment
bushing and when using a copper (-11-2) or a
bolted (-12-5 or -14-5) conductor contact

430TB/G
K430TB/G
M430TB/G

12
24
36

630
630
630

800
800
800

Conductor sizes (mm2)
min

max

35
35
50

300
300
240

4
Kit contents

The kit also comprises silicone grease, field
control mastic, installation rod, installation
instructions and crimp chart.

The complete (K)(M)430TB/G
tee connector kit comprises 3 x
the following components:

Conductor
contact TMBC-X

Table W
Ordering
part number

Voltage
(Um)
(kV)

3 x 430TB/G-11-X
3 x 430TB/G-16-X
3 x 430TB/G-18-X

min

max

12
12
12

12.0
17.0
19.0

17.5
23.5
32.6

3 x K430TB/G-11-X
3 x K430TB/G-16-X
3 x K430TB/G-18-X

24
24
24

12.0
17.0
19.0

17.5
23.5
32.6

3 x M430TB/G-11-X
3 x M430TB/G-15-X
3 x M430TB/G-19-X
3 x M430TB/G-22-X
3 x M430TB/G-25-X
3 x M430TB/G-27-X

36
36
36
36
36
36

12.0
16.0
20.0
23.5
26.5
28.5

17.5
22.0
26.5
31.0
32.5
37.5

Table X

35
50
70
95
120
150
185
240
300

Order: Kit MT.

For use with Alupe or
C 33-226 cables.

Please contact our
representative.

35KM-10-1
50(K)M-10-1
70(K)M-10-1
95(K)M-10-1
120(K)M-10-1
150(K)M-10-1
185(K)M-10-1
240(K)M-10-1
–

DIN
hexagonal

Deep
indent

35(K)M-10-2
50(K)M-10-2
70(K)M-10-2
95(K)M-10-2
120(K)M-10-2
150(K)M-10-2
185(K)M-10-2
240(K)M-10-2
300(K)M-10-2

Copper
conductor

Bolted

DIN
hexagonal

For use with
easy strip semi-conductive
screened cables. Order:

Field control mastic
(type MFC).

Aluminium and
copper conductor

Aluminium conductor

Conductor
sizes (mm2)

For use with
copper tape
screened cables.

Dia. over core insulation (mm)

For use with
other cable types.

Please contact our
representative.

For applications
outdoors and in
humid climate.

Order: +MWS.

120.300-12-5

Example:
The cable is 24 kV, 150 mm2
compact stranded copper with
a diameter over core insulation
of 27.5 mm.
Order 3 x
K430TB/G-18-95.240-14-5
tee connector kit.

(411CA-W
for 36 kV)

95.240-14-5

To order the tee connector,
select the ordering part number
which gives you the best
centring of your core insulation diameter and substitute X
using table X, according to your
conductor size and type.

Conductor
contact TBC-X

Cable reducer
430CA-W

50.150-14-5

Ordering instructions

Basic insulating
plug
(K)(M)300BIPA +
rubber cap

16.95-14-5

Connector housing
(K)(M)430BT/G

Clamping
screw
430TCS

3 x (K)(M)430TB/G-W-X
connector kit

35(K)M-11-2
50(K)M-11-2
70(K)M-11-2
95(K)M-11-2
120(K)M-11-2
150(K)M-11-2
185(K)M-11-2
240(K)M-11-2
300(K)M-11-2

When installed on an
appropriate equipment
bushing:

800 A continuously

5
484TB

INTERFACE C
TEE CONNECTOR

Application
Separable tee shape
connector (bolted type)
designed to connect polymeric
insulated cable to equipment
(transformers, switchgear,
motors, ...).
Also connects cable to cable
when using the appropriate
mating parts.

Up to 42 kV
630 A (1250 A)

Technical characteristics
•	The thick conductive EPDM
jacket provides a total safe to
touch screen which ensures
safety for personnel.
•	Each separable connector is
tested for AC withstand and
partial discharge prior to
leaving the factory.

6/10 (12) kV
6.35/11 (12) kV
8.7/15 (17.5) kV
12/20 (24) kV
12.7/22 (24) kV
18/30 (36) kV
19/33 (36) kV
20.8/36 (42) kV

Design

185 mm

Separable connector
comprising:
	 1.	Conductive EPDM insert.
	 2.	Conductive EPDM jacket.
	 3.	Insulating EPDM layer 	
		moulded between the insert 	
		and the jacket.
	 4.	Type C - interface as 	
		described by CENELEC 	
		EN 50180 and 50181.
	 5.	Conductor connector.
	 6.	Basic insulating plug (with 	
		VD point).
	 7.	Cable reducer.
	 8.	Conductive rubber cap.
	 9.	Clamping screw.
	 0.	Earthing lead.
1

4

9
8

5

6

1
2
360 mm

The screen break design
enables cable outer sheath
testing without removing or
dismantling the connector.

3

10

Specifications and
standards

7

The 484TB separable connector
meets the requirements of
CENELEC HD 629.1.

08/2011

Separable
connector
type
484TB/G
K484TB/G
M484TB/G
P484TB/G

Current
Ir (A)

Voltage
Um
(kV)

Current
Ir
(A)

When installed on an
appropriate equipment bushing

min

max

12
24
36
42

630
630
630
630

1250
1250
1250
1250

50
35
35
35

630
630
630
630

Conductor sizes (mm2)

6
Kit contents
The complete (K)(M)(P)484TB/G
tee connector kit comprises 3x
the following components:

The kit also comprises silicone grease, field
control mastic, gloves, roll adhesive tape,
installation instructions and crimp chart.

Conductor
contact TMBC-X

Connector housing
(K)(M)(P)484BT/G

Clamping
screw
430TCS

Ordering instructions
To order the tee connector,
select the ordering part number
which gives you the best
centring of your core insulation diameter and substitute X
using table X, according to your
conductor size and type.
Add a 'K' for use up to 24 kV,
add an 'M' for use up to 36 kV,
add a 'P' for use up to 42 kV.
Example:
The copper wire screened cable
is 36 kV, 240 mm2 stranded
aluminium with a diameter over
core insulation of 37.0 mm.
Order 3 x
M484TB/G-32-240(K)M-12-2
tee connector kit.

(K)(M)(P)484TB/G-W-X
connector kit

Basic insulating
plug
(K)(M)(P)800BIPA
+ rubber cap

Conductor
contact TBC-X

Cable reducer
611CA-W

Table W
Dia. over core insulation (mm)

Ordering
part number

min
16.0
20.0
23.5
28.5
34.0
39.0
45.5

3 x 484TB/G-15-X
3 x 484TB/G-19-X
3 x 484TB/G-22-X
3 x 484TB/G-27-X
3 x 484TB/G-32-X
3 x 484TB/G-37-X
3 x 484TB/G-43-X

max
22.0
26.5
31.0
37.5
42.5
48.5
56.0

Table X
Conductor sizes
(mm2)

Aluminium conductor

Aluminium and
copper conductor

Copper
conductor

Bolted

DIN
hexagonal

50KM-12-1

70

70(K)M-12-2

70KM-12-1

95

95(K)M-12-2

95KM-12-1

120(K)M-12-2

120KM-12-1

150(K)M-12-2

150KM-12-1

185(K)M-12-2

185KM-12-1

240(K)M-12-2

240KM-12-1

300

300(K)M-12-2

300KM-12-1

300(K)M-11-2

400

400(K)M-12-2

400KM-12-1

400(K)M-11-2

500

500(K)M-12-2

500KM-12-1

500(K)M-11-2

630

–

630KM-12-1

630(K)M-11-2

For use with
other cable types.

Please contact our
representative.

For applications
outdoors and in
humid climate.

Order: +MWS.

35(K)M-11-2
50(K)M-11-2
70(K)M-11-2
95.240-14-5

95(K)M-11-2
120(K)M-11-2
120.300-12-5

50.150-14-5

16.95-14-5

35KM-12-1

50(K)M-12-2

240

No earthing
device is
necessary.

35(K)M-12-2

50

185

Order: Kit MT.

35

150

For use with copper
wire screened cables.

Deep
indent

120

For use with
copper tape
screened cables.

DIN
hexagonal

Components can be
ordered individually.

150(K)M-11-2
185(K)M-11-2
240(K)M-11-2

When installed on an
appropriate equipment
bushing:

1250 A continuously

7
300PBM

COUPLING CONNECTOR
FOR 430TB/G

Application

Technical characteristics

Separable coupling connector
(bolted type) for dual cable
arrangement. It has been
designed to be used with
430TB separable Tee connector.

•	 A thick conductive EPDM
jacket provides a total safe to
touch screen.
•	Each separable connector is
tested for AC withstand and
partial discharge prior to
leaving the factory.

Up to 36 kV
630 A (1250 A)

6/10 (12) kV
6.35/11 (12) kV
8.7/15 (17.5) kV
12/20 (24) kV
12.7/22 (24) kV
18/30 (36) kV
19/33 (36) kV

290 mm

Design
	 1. 	Interface designed to fit 	
		 430TB connector.
	 2.	 Bus for 300PBM.
	 3.	 Conductive EPDM insert.
	 4.	 Insulating EPDM layer 	
		 moulded between the 	
		 insert and the jacket.
	 5.	 Conductive EPDM jacket.
	 6.	 Conductive EPDM cap.
	 7.	 Basic insulating plug (with 	
		 VD point).
	 8.	 Conductor connector 	
		 (hexagonal crimping, deep 	
290 mm
		 indent crimping or bolted).
(350 mm
	 9.	 Cable reducer.
for 36 kV)
	10.	 Earthing lead.
The screen break design
enables cable outer sheath
testing without removing or
dismantling the connector.

2
6

1

8

7

3

4

430TB
connector

300PBM
coupling
connector

5

10
9

Specifications and
standards
The 300PBM coupling
connector meets the
requirements of CENELEC
HD 629.1.

105 mm
Current Ir (A)

08/2011

Separable
connector
type

Voltage
Um
(kV)

Current
Ir
(A)

When installed on an appropriate equipment
bushing and when using a copper (-11-2) or a
bolted (-12-5 or -14-5) conductor contact

300PBM/G
K300PBM/G
M300PBM/G

12
24
36

630
630
630

1250
1250
1250

Conductor sizes (mm2)
min

max

35
35
50

300
300
240

8
Kit contents
The complete (K)(M)300PBM/G
coupling connector kit
comprises 3 x the following
components:

The kit also comprises silicone grease, field
control mastic, installation rod, installation
instructions and crimp chart.

Conductor
contact TMBC-X

3 x (K)(M)300PBM/G-W-X
coupling connector kit
Cable reducer
430CA-W

Contact rod
300PB-CR

Voltage
(Um)
(kV)

3 x 300PBM/G-11-X
3 x 300PBM/G-16-X
3 x 300PBM/G-18-X

min

max

12
12
12

12.0
17.0
19.0

17.5
23.5
32.6

3 x K300PBM/G-11-X
3 x K300PBM/G-16-X
3 x K300PBM/G-18-X

24
24
24

12.0
17.0
19.0

17.5
23.5
32.6

3 x M300PBM/G-11-X
3 x M300PBM/G-15-X
3 x M300PBM/G-19-X
3 x M300PBM/G-22-X
3 x M300PBM/G-25-X
3 x M300PBM/G-27-X

36
36
36
36
36
36

12.0
16.0
20.0
23.5
26.5
28.5

17.5
22.0
26.5
31.0
32.5
37.5

Table X

35
50
70
95
120
150
185
240
300

Order: Kit MT.

For use with fabric tape
(graphite) screened cables.

Order additional
semi-conductive tape
(type TSC).

35KM-10-1
50(K)M-10-1
70(K)M-10-1
95(K)M-10-1
120(K)M-10-1
150(K)M-10-1
185(K)M-10-1
240(K)M-10-1
–

DIN
hexagonal

Deep
indent

35(K)M-10-2
50(K)M-10-2
70(K)M-10-2
95(K)M-10-2
120(K)M-10-2
150(K)M-10-2
185(K)M-10-2
240(K)M-10-2
300(K)M-10-2

Copper
conductor

Bolted

DIN
hexagonal

For use with
easy strip semi-conductive
screened cables. Order:

Field control mastic
(type MFC).

Aluminium and
copper conductor

Aluminium conductor

Conductor
sizes (mm2)

For use with
copper tape
screened cables.

Dia. over core insulation (mm)

For use with copper
wire screened cables.

No earthing
device is
necessary.

For use with
other cable types.

Please contact our
representative.

120.300-12-5

Example:
The cable is 24 kV, 150 mm2
compact stranded copper with
a diameter over core insulation
of 27.5 mm.
Order 3 x
K300PBM/G-18-95.240-14-5
coupling connector kit.

Ordering
part number

95.240-14-5

To order the coupling connector,
select the ordering part number
which gives you the best
centring of your core insulation diameter and substitute X
using table X, according to your
conductor size and type.

Table W

50.150-14-5

Ordering instructions

(411CA-W
for 36 kV)

Conductor
contact TBC-X

16.95-14-5

Connector housing
(K)(M)300BP/G

35(K)M-11-2
50(K)M-11-2
70(K)M-11-2
95(K)M-11-2
120(K)M-11-2
150(K)M-11-2
185(K)M-11-2
240(K)M-11-2
300(K)M-11-2

For outdoor
applications.

Order: +MWS.

9
430TBM-P2/P3

DUAL/TRIPLE CABLE ARRANGEMENT
FOR 430TB CONNECTOR

Application

Technical characteristics

Separable connectors (bolted
type) for dual (P2) and triple
(P3) cable arrangements.

•	 A thick conductive EPDM
jacket provides a total safe to
touch screen.
•	Each separable connector is
tested for AC withstand and
partial discharge prior to
leaving the factory.

Design

Up to 36 kV
630 A (1250 A)

6/10 (12) kV
6.35/11 (12) kV
8.7/15 (17.5) kV
12/20 (24) kV
12.7/22 (24) kV
18/30 (36) kV
19/33 (36) kV

290 mm

	 1. 	Type C interface as 		
		 described by CENELEC 	
		 EN 50180 and 50181.
	 2.	 Bus for 300PBM.
	 3.	 Conductive EPDM insert.
	 4.	 Insulating EPDM layer 	
		 moulded between the 	
		 insert and the jacket.
	 5.	 Conductive EPDM jacket.
	 6.	 Conductive EPDM cap.
	 7.	 Basic insulating plug (with 	
		 VD point).
	 8.	 Conductor connector.	
	 9.	 Cable reducer.
	10.	 Earthing lead.
The screen break design
enables cable outer sheath
testing without removing or
dismantling the connector.

2

1

6

8
Non-size
sensitive:
290 mm

7

3

Size
sensitive:
350 mm

4
430TBM
connector

300PBM
coupling
connector

5

10

Specifications and
standards

9

The 430TBM-P2/P3 connectors
meet the requirements of
CENELEC HD 629.1.
105 mm

Current Ir (A)

08/2011

Separable
connector
type

Voltage
Um
(kV)

Current
Ir
(A)

When installed on an appropriate equipment
bushing and when using a copper (-11-2) or a
bolted (-12-5 or -14-5) conductor contact

430TBM-P2/P3
K430TBM-P2/P3
M430TBM-P2/P3

12
24
36

630
630
630

1250
1250
1250

Conductor sizes (mm2)
min

max

35
35
50

300
300
240

10
Kit contents
The complete (K)(M)430TBM-P2
connector kit comprises 3 x the
following components:

The complete (K)(M)430TBM-P3
connector kit comprises 3 x the
following components:
395

290
300BIPA
basic
insulating
plug

300BIPA
basic
insulating
plug

300PBM
coupling
connector

300PBM
coupling
connectors

430TB tee
connector

110

430TB tee
connector

105

110

105

105

In mm.

For use with
copper tape
screened cables.

Order: Kit MT.

For use with Alupe or
C 33-226 cables.

Please contact our
representative.

min
12.0
16.0
20.0
23.5
26.5
28.5

17.5
22.0
26.5
31.0
32.5
37.5

W

max
11
15
19
22
25
27

Table X

Conductor
sizes (mm2)
35
50
70
95
120
150
185
240
300

For use with
other cable types.

Please contact our
representative.

Aluminium and
copper conductor

DIN
hexagonal

35KM-10-1
50(K)M-10-1
70(K)M-10-1
95(K)M-10-1
120(K)M-10-1
150(K)M-10-1
185(K)M-10-1
240(K)M-10-1
–

DIN
hexagonal

Deep
indent

35(K)M-10-2
50(K)M-10-2
70(K)M-10-2
95(K)M-10-2
120(K)M-10-2
150(K)M-10-2
185(K)M-10-2
240(K)M-10-2
300(K)M-10-2

Copper
conductor

Bolted

Aluminium conductor

For use with
easy strip semi-conductive
screened cables. Order:

Field control mastic
(type MFC).

For applications
outdoors and in
humid climate.

Order: +MWS.

120.300-12-5

Example:
The two cables are 24 kV,
150 mm2 stranded aluminium
with a diameter over core
insulation of 27.5 mm.
Order 3 x K430TBM-P2-22150(K)M-10-2.

Dia. over core
insulation (mm)

95.240-14-5

For triple cable arrangement:
3 x 430TBM-P3-W-X,
for use up to 12 kV.
Add a 'K' for use up to 24 kV:
3 x K430TBM-P3-W-X.
Add an 'M' for use up to 36 kV:
3 x M430TBM-P3-W-X.

Table W

50.150-14-5

To order the separable
connectors for dual cable
arrangement, use the tables
beside to substitute for W and
X in the formula:
3 x 430TBM-P2-W-X,
for use up to 12 kV.
Add a 'K' for use up to 24 kV:
3 x K430TBM-P2-W-X.
Add an 'M' for use up to 36 kV:
3 x M430TBM-P2-W-X.

1.	 From table W: select the
symbol which gives the best
centring of your core insulation
diameter.
2.	 From table X: according to
your conductor size and type,
select the designation which
completes the part number.

16.95-14-5

Ordering instructions

35(K)M-11-2
50(K)M-11-2
70(K)M-11-2
95(K)M-11-2
120(K)M-11-2
150(K)M-11-2
185(K)M-11-2
240(K)M-11-2
300(K)M-11-2

When installed on an
appropriate equipment
bushing:

1250 A continuously

11
804PB

COUPLING CONNECTOR
FOR 484TB/G

Application

Technical characteristics

Separable coupling connector
(bolted type) for dual cable
arrangement. It has been
designed to be used with
484TB separable Tee connector.

•	 A thick conductive EPDM
jacket provides a total safe to
touch screen.
•	Each separable connector is
tested for AC withstand and
partial discharge prior to
leaving the factory.

Design
	 1. 	Interface designed to fit 	
		 484TB connector.
	 2.	 Bus for 804PB.
	 3.	 Conductor connector 	
		 (hexagonal crimping, deep 	
		 indent crimping or bolted).
	 4.	 Conductive EPDM insert.
	 5.	 Conductive EPDM jacket.
	 6.	 Insulating EPDM layer 	
		 moulded between the 	
		 insert and the jacket.
	 7.	 Cable reducer.
	 8.	 Conductive EPDM cap.
	 9.	 Basic insulating plug (with 	
		 VD point).
	10.	 Earth lead.
The screen break design
enables cable outer sheath
testing without removing or
dismantling the connector.

Up to 42 kV
630 A (1250 A)

6/10 (12) kV
6.35/11 (12) kV
8.7/15 (17.5) kV
12/20 (24) kV
12.7/22 (24) kV
18/30 (36) kV
19/33 (36) kV
20.8/36 (42) kV
290 mm

2

5
360 mm

6

484TB
connector
10

7

The 804PB coupling connector
meets the requirements of
CENELEC HD 629.1.

08/2011

804PB/G
K804PB/G
M804PB/G
P804PB/G

9

4

1

Specifications and
standards

Separable
connector
type

8

3

110 mm

Current
Ir (A)

Voltage
Um
(kV)

Current
Ir
(A)

When installed on an
appropriate equipment bushing

min

max

12
24
36
42

630
630
630
630

1250
1250
1250
1250

50
35
35
35

630
630
630
630

Conductor sizes (mm2)

12
Kit contents
The complete (K)(M)(P)804PB/G
coupling connector kit
comprises 3 x the following
components:

The kit also comprises silicone grease, field
control mastic, gloves, roll adhesive tape,
installation instructions and crimp chart.

Conductor
contact TMBC-X

Connector housing
(K)(M)(P)804BP/G

Contact rod
and stud

Ordering instructions
To order the coupling connector,
select the ordering part number
which gives you the best
centring of your core insulation diameter and substitute X
using table X, according to your
conductor size and type.
Add a 'K' for use up to 24 kV,
add an 'M' for use up to 36 kV,
add a 'P' for use up to 42 kV.

Example:
The copper wire screened cable
is 36 kV, 240 mm2 stranded
aluminium with a diameter over
core insulation of 37.0 mm.
Order 3 x M804PB/G-32240(K)M-12-2 coupling
connector kit.

3 x (K)(M)(P)804PB/G-W-X
coupling connector kit

Conductor
contact TBC-X

Cable reducer
611CA-W

Table W
Dia. over core insulation (mm)

Ordering
part number

min
16.0
20.0
23.5
28.5
34.0
39.0
45.5

3 x 804PB/G-15-X
3 x 804PB/G-19-X
3 x 804PB/G-22-X
3 x 804PB/G-27-X
3 x 804PB/G-32-X
3 x 804PB/G-37-X
3 x 804PB/G-43-X

max
22.0
26.5
31.0
37.5
42.5
48.5
56.0

Table X
Conductor sizes
(mm2)

Aluminium conductor

Aluminium and
copper conductor

Copper
conductor

Bolted

DIN
hexagonal

50KM-12-1

70

70(K)M-12-2

70KM-12-1

95

95(K)M-12-2

95KM-12-1

120

120(K)M-12-2

120KM-12-1

150(K)M-12-2

150KM-12-1

185(K)M-12-2

185KM-12-1

240(K)M-12-2

240KM-12-1

300(K)M-12-2

300KM-12-1

300(K)M-11-2

400

400(K)M-12-2

400KM-12-1

400(K)M-11-2

500

500(K)M-12-2

500KM-12-1

500(K)M-11-2

630

–

630KM-12-1

630(K)M-11-2

For use with
other cable types.

Please contact our
representative.

For applications
outdoors and in
humid climate.

Order: +MWS.

35(K)M-11-2
70(K)M-11-2
95(K)M-11-2
120(K)M-11-2
120.300-12-5

50.150-14-5

50(K)M-11-2

95.240-14-5

16.95-14-5

35KM-12-1

50(K)M-12-2

300

No earthing
device is
necessary.

35(K)M-12-2

50

240

Order: Kit MT.

35

185

For use with copper
wire screened cables.

Deep
indent

150

For use with
copper tape
screened cables.

DIN
hexagonal

Components can be
ordered individually.

150(K)M-11-2
185(K)M-11-2
240(K)M-11-2

When installed on an
appropriate equipment
bushing:

1250 A continuously

13
300SA

SURGE ARRESTER
FOR 430TB CONNECTOR

Application

Technical characteristics

Surge arrester designed to
protect 12, 24 and 36 kV
class components, including
transformers, equipment, cable
and accessories from high
voltage surges resulting from
lightning or switching.
It has been designed to be used
with the 430TB separable tee
connector.

•	This surge arrester is a metal
oxide varistor surge arrester in
an elbow configuration.
•	Each arrester is tested for AC
withstand, partial discharge
and critical voltage prior to
leaving the factory.

Design

Up to 36 kV

6/10 (12) kV
6.35/11 (12) kV
8.7/15 (17.5) kV
12/20 (24) kV
12.7/22 (24) kV
18/30 (36) kV
19/33 (36) kV
170 mm

Surge arrester comprising:
1.	 Interface designed to fit 	
	 the 430TB/G tee connector.
2.	 Conductive EPDM insert.
3.	 Conductive EPDM jacket.
4.	 Insulating EPDM layer 	
	 moulded between the insert 	
	 and the jacket.
5.	 Receptacle for contact rod.
6.	 Metal oxide valve elements.
7.	 Steel cap.
8.	 Earth connection.
9.	 Earth lead.

105 mm

Dia.
75 mm

1

5
2
3

L2
L1

Specifications and
standards

9

4
6

The 300SA surge arresters meet
the test requirements of IEC
60099-4.

Dia.
65 mm

7
8

08/2011

Surge
arrester
type

Nominal
discharge
current
In (kA)

Rated
voltage
Ur (kV)

Max. continuous
operating
voltage
Uc (kV)

L1

L2

300SA-10-15N
300SA-10-18N
300SA-10-22N
300SA-10-24N
300SA-10-30N
300SA-10-36N
300SA-10-45N

10
10
10
10
10
10
10

15
18
22
24
30
36
45

12.0
14.4
17.6
19.2
24.0
28.8
36.0

250
250
250
350
350
350
450

290
290
290
390
390
390
490

Dimensions
(mm)

14
Typical application and
dimensions

Ordering instructions
To order the surge arrester,
specify the surge arrester type,
as described on previous page.

290 mm
180 mm

Example:
For a maximum continuous
operating voltage (r.m.s.) of
24 kV and a nominal discharge
current of 10 kA.
Order a 300SA-10-30N surge
arrester.

107 mm

Type 300SA
surge arrester
Type 430TB
tee connector

Technical data
Surge
arrester
type

Steep current
residual
voltage @ 10 kA
[1/20 µs] (kV)

300SA-10-15N
300SA-10-18N
300SA-10-22N
300SA-10-24N
300SA-10-30N
300SA-10-36N
300SA-10-45N

48.1
58.1
70.1
77.0
97.0
115.9
144.1

Lightning current
residual voltage
[8/20 µs] (kV)

Switching impulse
residual voltage
[36/90 µs] (kV)

@ 5 kA

@ 10 kA

@ 20 kA

@ 125 A

@ 500 A

39.7
48.0
57.9
63.6
80.1
95.7
119.0

43.2
52.2
63.0
69.2
87.2
104.2
129.5

48.4
58.5
70.6
77.6
97.7
116.8
145.1

30.5
36.8
44.4
48.8
61.5
73.5
91.3

32.5
39.2
47.3
52.0
65.5
78.3
97.3

High current
impulse
withstand
(kA)
100
100
100
100
100
100
100

15
800SA

SURGE ARRESTER
FOR 484TB CONNECTOR

Application

Technical characteristics

Surge arrester designed to
protect 12, 24, 36 and 42 kV
class components, including
transformers, equipment, cable
and accessories from high
voltage surges resulting from
lightning or switching.
It has been designed to be used
with the 484TB separable tee
connector.

•	This surge arrester is a metal
oxide varistor surge arrester in
an elbow configuration.
•	Each arrester is tested for AC
withstand, partial discharge
and critical voltage prior to
leaving the factory.

Design

Up to 42kV

6/10 (12) kV
6.35/11 (12) kV
8.7/15 (17.5) kV
12/20 (24) kV
12.7/22 (24) kV
18/30 (36) kV
19/33 (36) kV
20.8/36 (42) kV
170 mm

Surge arrester comprising:
1.	 Interface designed 		
	 to fit 	 he 484TB
t
	 tee connector.
2.	 Conductive EPDM insert.
3.	 Conductive EPDM jacket.
4.	 Insulating EPDM layer 	
	 moulded between the insert 	
	 and the jacket.
5.	 Receptacle for contact rod.
6.	 Metal oxide valve elements.
7.	 Steel cap.
8.	 Earth connection.
9.	 Earth lead.

105 mm

Dia.
75 mm

1

5
2
L2

3

L1

9

4

Specifications and
standards

6

The 800SA surge arresters meet
the test requirements of IEC
60099-4.

Dia.
65 mm

7
8

08/2011

Surge
arrester
type

Nominal
discharge
current
In (kA)

Rated
voltage
Ur (kV)

Max. continuous
operating
voltage
Uc (kV)

L1

L2

800SA-10-15N
800SA-10-18N
800SA-10-22N
800SA-10-24N
800SA-10-30N
800SA-10-36N
800SA-10-45N

10
10
10
10
10
10
10

15
18
22
24
30
36
45

12.0
14.4
17.6
19.2
24.0
28.8
36.0

250
250
250
350
350
350
450

290
290
290
390
390
390
490

Dimensions
(mm)

16
Typical application and
dimensions

Ordering instructions
To order the surge arrester,
specify the surge arrester type,
as described on previous page.

290 mm
180 mm

Example:
For a maximum continuous
operating voltage (r.m.s.) of
24 kV and a nominal discharge
current of 10 kA.
Order a 800SA-10-30N surge
arrester.

110 mm

Type 800SA
surge arrester

Type
484TB
tee
connector

Technical data
Surge
arrester
type

Steep current
residual
voltage @ 10 kA
[1/20 µs] (kV)

800SA-10-15N
800SA-10-18N
800SA-10-22N
800SA-10-24N
800SA-10-30N
800SA-10-36N
800SA-10-45N

48.1
58.1
70.1
77.0
97.0
115.9
144.1

Lightning current
residual voltage
[8/20 µs] (kV)

Switching impulse
residual voltage
[36/90 µs] (kV)

@ 5 kA

@ 10 kA

@ 20 kA

@ 125 A

@ 500 A

39.7
48.0
57.9
63.6
80.1
95.7
119.0

43.2
52.2
63.0
69.2
87.2
104.2
129.5

48.4
58.5
70.6
77.6
97.7
116.8
145.1

30.5
36.8
44.4
48.8
61.5
73.5
91.3

32.5
39.2
47.3
52.0
65.5
78.3
97.3

High current
impulse
withstand
(kA)
100
100
100
100
100
100
100

17
400TR and 800TR

INTERFACE C
TEST RODS

Application
•	 The test rod can be used for:
	 -	cable fault location
	 -	cable testing
	 -	phasing checks, etc.
•	 Connections may be made
with a cable lug, a 4 mm
plug or spring clips.

Technical characteristics
•	 The 400TR test rod can be
used with 430TB connectors.
•	 The 800TR is for use with the
484TB.

400TR

Design
1. 	nsulating shroud.
I
2.	Threaded rod for test 		
	 connection.
3.	Two nuts M12.
4.	Insulation.
5.	Copper test rod stem.
6. Wing nut.
An insulating shroud is
provided to allow the
application of test voltages
when bushings are closely
spaced.

1

1

M12

2
3

M12

2
40

3
480

Installation
The test rod is mounted on
to the clamping screw in
the type C interface tee and
coupling connectors. The
test cable is connected to
the threaded stem and the
insulating shroud moved to its
final position over the end of
the test rod.

800TR

480

321,5

4

288

4

5

5

Ordering instructions
Simply specify:
400TR or 800TR test rod.
In mm.

08/2011

Test rod
type

Maximum A.C.
test voltage
(50 Hz - 1 min)

Maximum D.C.
test voltage
(8 x U0 - 30 min)

Impulse voltage
(1.2 x 50 µs)
min

400TR
800TR

36 kV
36 kV

96 kV
96 kV

95 kV
95 kV

18
400TK and 400SW

INSTALLATION TOOL

Application

•	 The 400SW box spanner
key fits on the hex nut of the
400BIPA basic insulating
plug.

•	 The box spanner and box
spanner key are designed
to facilitate assembly of
400TE, 400TB and 440TB
connectors.
•	 The 400TK box spanner is
used to install the 400TEF
clamping pin contact or
400TCS clamping screw.

400SW
400TK

Ordering instructions

08/2011

Simply specify:
- 400TK box spanner
- 400SW box spanner key

19
ACCESSORIES
INTERFACE C

Application
For use with connectors and
bushings with an interface C
as described by CENELEC EN
50180 and 50181.

400DR-B
Dead-end receptacle
Fits over a bushing with a type
C interface to provide 'deadend' facility.

400SOP-B
Stand-off plug
Is designed to support and
'dead-end' connectors with a
type C interface when removed
from equipment.

400GP-B
Earthing plug
Is designed to support and
earth connectors with a type C
interface when removed from
equipment.

08/2011

300GP-B
Earthing plug
Is designed to earth the 430TB
connectors when it is fixedmounted to the equipment
(maintenance earthing).

Technical characteristics
All these products, except the
earthing plugs, are tested for
AC withstand and partial
discharge prior to leaving
the factory.

Up to 36 kV

6/10 (12) kV
6.35/11 (12) kV
8.7/15 (17.5) kV
12/20 (24) kV
12.7/22 (24) kV
18/30 (36) kV
19/33 (36) kV
20,8/36 (42) kV
Ordering instructions
Order
400DR-B for 12 kV,
K400DR-B for 24 kV or
M400DR-B for 36 kV
applications.
The dead-end receptacle can
be supplied with an earth lead.
Order with suffix -/G.
E.g. K400DR-B/G.

Ordering instructions
Order
400SOP-B for 12 kV,
K400SOP-B for 24 kV,
M400SOP-B for 36 kV or
P400SOP-B for 42 kV
applications.

Ordering instructions
Order
400GP-B for 12, 24, 36 or
42 kV applications.

Ordering instructions
Order
300GP-B for 12, 24, 36 or
42 kV applications.

20
800GP-B
Earthing plug
Is designed to earth the 484TB
connectors when it is fixedmounted to the equipment
(maintenance earthing).

400BIPA
Basic insulating plug
Acts as a tightening nut for
the 400TB and 440TB tee
connector kits.
The plug contains a voltage
detection point.
The conductive rubber
protection cap is included.

Kit MT
Earthing kit for copper
tape screened cables
Contains a tinned copper braid
(25 mm² - L = 500 mm), a
tinned copper wire for cleating
and some water sealing mastic.

Ordering instructions
Order
800GP-B for 12, 24, 36 or
42 kV applications.

Ordering instructions
Order
400BIPA for 12 kV,
K400BIPA for 24 kV
M400BIPA for 36 kV or
P400BIPA for 42 kV
applications.

Ordering instructions
Order
Kit MT for 12 kV, 24 kV
36 kV or 42 kV applications.

21
POSSIBLE ARRANGEMENTS

INTERFACE C

430TB

430TBM-P2

Single cable arrangement.
Order 430TB for 12 kV,
K430TB for 24 kV or M430TB
for 36 kV applications.

Dual cable arrangement.
Order 430TBM-P2 for 12 kV,
K430TBM-P2 for 24 kV or
M430TBM-P2 for 36 kV
applications.
290
300BIPA
basic
insulating
plug
300PBM
coupling
connector
430TB tee
connector

110

105

430TBM-P3

430TBM-L3

Triple cable arrangement.
Order 430TBM-P3 for 12 kV,
K430TBM-P3 for 24 kV or
M430TBM-P3 for 36 kV
applications.

3-way connection.
Order 430TBM-L3 for 12 kV,
K430TBM-L3 for 24 kV or
M430TBM-L3 for 36 kV
applications.
425

395
300BIPA
basic
insulating
plug
300PBM
coupling
connectors
430TB tee
connector

08/2011

110

105

400BIPA
basic
insulating
plug

300BIPA
basic
insulating
plug
300PBM
coupling
connectors

430TB tee
connector

105

In mm.

22
484TB

484TB-P2

Single cable arrangement.
Order 484TB for 12 kV,
K484TB for 24 kV, M484TB
for 36 kV or P484TB for 42 kV
applications.

Dual cable arrangement.
Order 484TB-P2 for 12 kV,
K484TB-P2 for 24 kV or
M484TB-P2 for 36 kV
or P484TB-P2 for 42kV
applications.

185

290
800BIPA
basic
insulating
plug

800BIPA
basic
insulating
plug

484TB tee
connector

804PB
coupling
connector

484TB tee
connector

110

110

110

484TB-P2 + 800SA
Dual cable arrangement with
surge arrester.
Order 484TB-P2+800SA for
12 kV, K484TB-P2+800SA for
24 kV, M484TB-P2+800SA for
36 kV or P484TB-P2+800SA
for 42 kV applications.
400
800BIPA
basic
insulating
plug
800SA
surge
arrester

804PB
coupling
connector
110

110

484TB tee
connector

23
Earthing plug on
connector
Order 300GP-B for 12 kV,
24 kV and 36 kV applications.

Order 800GP-B for 12 kV,
24 kV, 36 kV or 42 kV
applications.
800GP-B
earthing plug

484TB tee
connector

Cable and equipment
testing

800TR
test rod

insulating
schroud

484TB tee
connector

08/2011

110

In mm.

24
Nexans Euromold Connectors 400 Series Interface C Compact Cable Connectors HV
Additional catalogue information on power cable accessories
is available by contacting us at the address below:

Distributed by:

Tel: +44 (0)191 490 1547

Nexans Network Solutions N.V. - Div. Euromold • Zuid III, Industrielaan 12, B-9320 Erembodegem
Fax: +44 (0)191 477 5371
Tel.: +32 (0)53 85 02 11 • Fax: +32 (0)53 83 10 13 • www.nexans.com • info.euromold@nexans.com

08/2011

a Nexans company

Email: northernsales@thorneandderrick.co.uk

Catalogue also available on CD-ROM Website: www.cablejoints.co.uk

www.thorneanderrick.co.uk

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Nexans Euromold Connectors 400 Series Interface C Compact Cable Connectors HV

  • 1. a Nexans company Catalogue 2011 Tel: +44 (0)191 490 1547 Fax: +44 (0)191 477 5371 Email: northernsales@thorneandderrick.co.uk Website: www.cablejoints.co.uk www.thorneanderrick.co.uk
  • 3. Nexans Network Solutions Div. Euromold COMPANY PRESENTATION EUROMOLD International standards Euromold is the leading European specialised designer, manufacturer and distributor of prefabricated cable accessories for medium voltage energy distribution. Euromold provides a complete range of accessories for underground cables: premoulded EPDM rubber connectors for cables and epoxy bushings for transformers and switchgear, as well as a large range of coldshrinkable terminations and joints from 12 to 42 kV. Euromold is also the manufacturer of electrical components for the high voltage accessories of the Nexans group. All our products meet the International standards like CENELEC HD 629.1, CENELEC EN 50180, IEC 60137, IEC 60502-4… or country specifications. Official certificates, CESI, KEMA, ATEX… prove the conformity of our products. Long duration tests of existing or new products are continuously performed in our test fields. ISO 9001 Certificate Since 1992, Euromold’s commitment to quality is demonstrated by its ISO 9001 certification. Laboratory accreditation Since June 2000, Euromold’s independent ELAB laboratory obtained the BELAC accreditation no.144-TEST conform with the European standards for laboratories ISO 17025 for electrical testing of low and medium voltage cable accessories according to the international standards EN 50393, IEC 60502-4, IEC 61442 and HD 629. 08/2011 While every care is taken to ensure that the information contained in this publication is correct, no legal responsibility can be accepted for any inaccuracy. Nexans Network Solutions N.V. - Div. Euromold reserves the right to alter or modify the characteristics of its products described in this catalogue as standards and technology evolve. 1
  • 4. SEPARABLE CONNECTORS INTERFACE C Table of contents Interface C1 & C2 430TB - tee connector 484TB - tee connector 300PBM - coupling connector 430TBM-P2/P3 - dual/triple cable arrangement 804PB - coupling connector 300SA - surge arrester 800SA - surge arrester 400TR and 800TR - test rod 400TK and 400SW installation tools Accessories Possible arrangements Dimensions according to European CENELEC EN 50180 and 50181 (in mm). Dia. 56±0.2 Dia. 46±0.2 Dia. 22 min for C1 Dia. 32 nominal for C2 M16 x 2 - 6H 0 1.5 -0.5 29 min. 90±0.2 08/2011 11 min. Dia. 70±0.2 2
  • 5. Connecting possibilities BUSHINGS / ACCESSORIES CONNECTION Equipment interface dead-ending of equipment CONNECTORS / ACCESSORIES (K)(M)400DR-B Dead-end receptacle (K)(M)400AR-3 Equipment bushing (K)(M)400AR-4 Equipment bushing (K)(M)400AR-5 cable to equipment Equipment bushing (K)(M)300PBM/G Coupling connector (K)(M)430TB/G Tee connector (K)(M)400AR-6 Equipment bushing (K)(M)400SFR-B Equipment bushing 300SA Surge arrester 400A-24B In-air bushing (K)(M)400SOP-B cable isolation 400GP-B cable earthing Stand-off plug (K)(M)804PB/G Earthing plug (K)(M)484TB/G (K)400RTPA tap-off 630/250A Coupling connector Tee connector Reducing tap plug (K)(M)400CP-SC in-line junction Connecting plug 800SA 08/2011 For information on our bushings please refer to our bushing catalogue. Surge arrester 3
  • 6. 430TB INTERFACE C TEE CONNECTOR Application Technical characteristics Separable tee shape connector (bolted type) designed to connect polymeric insulated cable to equipment (transformers, switchgear, motors, ...). Also connects cable to cable when using the appropriate mating parts. • A thick conductive EPDM jacket provides a total safe to touch screen. • Each separable connector is tested for AC withstand and partial discharge prior to leaving the factory. Up to 36 kV 630 A (800 A) 6/10 (12) kV 6.35/11 (12) kV 8.7/15 (17.5) kV 12/20 (24) kV 12.7/22 (24) kV 18/30 (36) kV 19/33 (36) kV 185 mm Design Separable connector comprising: 1. Conductive EPDM insert. 2. Conductive EPDM jacket. 3. Insulating EPDM layer moulded between the insert and the jacket. 4. Type C interface as described by CENELEC EN 50180 and 50181. 5. Conductor connector. 6. Basic insulating plug (with VD point). 7. Cable reducer. 8. Conductive rubber cap. 9. Clamping screw. 0. Earthing lead. 1 4 9 8 5 6 1 290 mm (350 mm for 36 kV) The screen break design enables cable outer sheath testing without removing or dismantling the connector. 2 3 10 Specifications and standards The 430TB separable connector meets the requirements of CENELEC HD 629.1. 7 Current Ir (A) 08/2011 Separable connector type Voltage Um (kV) Current Ir (A) When installed on an appropriate equipment bushing and when using a copper (-11-2) or a bolted (-12-5 or -14-5) conductor contact 430TB/G K430TB/G M430TB/G 12 24 36 630 630 630 800 800 800 Conductor sizes (mm2) min max 35 35 50 300 300 240 4
  • 7. Kit contents The kit also comprises silicone grease, field control mastic, installation rod, installation instructions and crimp chart. The complete (K)(M)430TB/G tee connector kit comprises 3 x the following components: Conductor contact TMBC-X Table W Ordering part number Voltage (Um) (kV) 3 x 430TB/G-11-X 3 x 430TB/G-16-X 3 x 430TB/G-18-X min max 12 12 12 12.0 17.0 19.0 17.5 23.5 32.6 3 x K430TB/G-11-X 3 x K430TB/G-16-X 3 x K430TB/G-18-X 24 24 24 12.0 17.0 19.0 17.5 23.5 32.6 3 x M430TB/G-11-X 3 x M430TB/G-15-X 3 x M430TB/G-19-X 3 x M430TB/G-22-X 3 x M430TB/G-25-X 3 x M430TB/G-27-X 36 36 36 36 36 36 12.0 16.0 20.0 23.5 26.5 28.5 17.5 22.0 26.5 31.0 32.5 37.5 Table X 35 50 70 95 120 150 185 240 300 Order: Kit MT. For use with Alupe or C 33-226 cables. Please contact our representative. 35KM-10-1 50(K)M-10-1 70(K)M-10-1 95(K)M-10-1 120(K)M-10-1 150(K)M-10-1 185(K)M-10-1 240(K)M-10-1 – DIN hexagonal Deep indent 35(K)M-10-2 50(K)M-10-2 70(K)M-10-2 95(K)M-10-2 120(K)M-10-2 150(K)M-10-2 185(K)M-10-2 240(K)M-10-2 300(K)M-10-2 Copper conductor Bolted DIN hexagonal For use with easy strip semi-conductive screened cables. Order: Field control mastic (type MFC). Aluminium and copper conductor Aluminium conductor Conductor sizes (mm2) For use with copper tape screened cables. Dia. over core insulation (mm) For use with other cable types. Please contact our representative. For applications outdoors and in humid climate. Order: +MWS. 120.300-12-5 Example: The cable is 24 kV, 150 mm2 compact stranded copper with a diameter over core insulation of 27.5 mm. Order 3 x K430TB/G-18-95.240-14-5 tee connector kit. (411CA-W for 36 kV) 95.240-14-5 To order the tee connector, select the ordering part number which gives you the best centring of your core insulation diameter and substitute X using table X, according to your conductor size and type. Conductor contact TBC-X Cable reducer 430CA-W 50.150-14-5 Ordering instructions Basic insulating plug (K)(M)300BIPA + rubber cap 16.95-14-5 Connector housing (K)(M)430BT/G Clamping screw 430TCS 3 x (K)(M)430TB/G-W-X connector kit 35(K)M-11-2 50(K)M-11-2 70(K)M-11-2 95(K)M-11-2 120(K)M-11-2 150(K)M-11-2 185(K)M-11-2 240(K)M-11-2 300(K)M-11-2 When installed on an appropriate equipment bushing: 800 A continuously 5
  • 8. 484TB INTERFACE C TEE CONNECTOR Application Separable tee shape connector (bolted type) designed to connect polymeric insulated cable to equipment (transformers, switchgear, motors, ...). Also connects cable to cable when using the appropriate mating parts. Up to 42 kV 630 A (1250 A) Technical characteristics • The thick conductive EPDM jacket provides a total safe to touch screen which ensures safety for personnel. • Each separable connector is tested for AC withstand and partial discharge prior to leaving the factory. 6/10 (12) kV 6.35/11 (12) kV 8.7/15 (17.5) kV 12/20 (24) kV 12.7/22 (24) kV 18/30 (36) kV 19/33 (36) kV 20.8/36 (42) kV Design 185 mm Separable connector comprising: 1. Conductive EPDM insert. 2. Conductive EPDM jacket. 3. Insulating EPDM layer moulded between the insert and the jacket. 4. Type C - interface as described by CENELEC EN 50180 and 50181. 5. Conductor connector. 6. Basic insulating plug (with VD point). 7. Cable reducer. 8. Conductive rubber cap. 9. Clamping screw. 0. Earthing lead. 1 4 9 8 5 6 1 2 360 mm The screen break design enables cable outer sheath testing without removing or dismantling the connector. 3 10 Specifications and standards 7 The 484TB separable connector meets the requirements of CENELEC HD 629.1. 08/2011 Separable connector type 484TB/G K484TB/G M484TB/G P484TB/G Current Ir (A) Voltage Um (kV) Current Ir (A) When installed on an appropriate equipment bushing min max 12 24 36 42 630 630 630 630 1250 1250 1250 1250 50 35 35 35 630 630 630 630 Conductor sizes (mm2) 6
  • 9. Kit contents The complete (K)(M)(P)484TB/G tee connector kit comprises 3x the following components: The kit also comprises silicone grease, field control mastic, gloves, roll adhesive tape, installation instructions and crimp chart. Conductor contact TMBC-X Connector housing (K)(M)(P)484BT/G Clamping screw 430TCS Ordering instructions To order the tee connector, select the ordering part number which gives you the best centring of your core insulation diameter and substitute X using table X, according to your conductor size and type. Add a 'K' for use up to 24 kV, add an 'M' for use up to 36 kV, add a 'P' for use up to 42 kV. Example: The copper wire screened cable is 36 kV, 240 mm2 stranded aluminium with a diameter over core insulation of 37.0 mm. Order 3 x M484TB/G-32-240(K)M-12-2 tee connector kit. (K)(M)(P)484TB/G-W-X connector kit Basic insulating plug (K)(M)(P)800BIPA + rubber cap Conductor contact TBC-X Cable reducer 611CA-W Table W Dia. over core insulation (mm) Ordering part number min 16.0 20.0 23.5 28.5 34.0 39.0 45.5 3 x 484TB/G-15-X 3 x 484TB/G-19-X 3 x 484TB/G-22-X 3 x 484TB/G-27-X 3 x 484TB/G-32-X 3 x 484TB/G-37-X 3 x 484TB/G-43-X max 22.0 26.5 31.0 37.5 42.5 48.5 56.0 Table X Conductor sizes (mm2) Aluminium conductor Aluminium and copper conductor Copper conductor Bolted DIN hexagonal 50KM-12-1 70 70(K)M-12-2 70KM-12-1 95 95(K)M-12-2 95KM-12-1 120(K)M-12-2 120KM-12-1 150(K)M-12-2 150KM-12-1 185(K)M-12-2 185KM-12-1 240(K)M-12-2 240KM-12-1 300 300(K)M-12-2 300KM-12-1 300(K)M-11-2 400 400(K)M-12-2 400KM-12-1 400(K)M-11-2 500 500(K)M-12-2 500KM-12-1 500(K)M-11-2 630 – 630KM-12-1 630(K)M-11-2 For use with other cable types. Please contact our representative. For applications outdoors and in humid climate. Order: +MWS. 35(K)M-11-2 50(K)M-11-2 70(K)M-11-2 95.240-14-5 95(K)M-11-2 120(K)M-11-2 120.300-12-5 50.150-14-5 16.95-14-5 35KM-12-1 50(K)M-12-2 240 No earthing device is necessary. 35(K)M-12-2 50 185 Order: Kit MT. 35 150 For use with copper wire screened cables. Deep indent 120 For use with copper tape screened cables. DIN hexagonal Components can be ordered individually. 150(K)M-11-2 185(K)M-11-2 240(K)M-11-2 When installed on an appropriate equipment bushing: 1250 A continuously 7
  • 10. 300PBM COUPLING CONNECTOR FOR 430TB/G Application Technical characteristics Separable coupling connector (bolted type) for dual cable arrangement. It has been designed to be used with 430TB separable Tee connector. • A thick conductive EPDM jacket provides a total safe to touch screen. • Each separable connector is tested for AC withstand and partial discharge prior to leaving the factory. Up to 36 kV 630 A (1250 A) 6/10 (12) kV 6.35/11 (12) kV 8.7/15 (17.5) kV 12/20 (24) kV 12.7/22 (24) kV 18/30 (36) kV 19/33 (36) kV 290 mm Design 1. Interface designed to fit 430TB connector. 2. Bus for 300PBM. 3. Conductive EPDM insert. 4. Insulating EPDM layer moulded between the insert and the jacket. 5. Conductive EPDM jacket. 6. Conductive EPDM cap. 7. Basic insulating plug (with VD point). 8. Conductor connector (hexagonal crimping, deep 290 mm indent crimping or bolted). (350 mm 9. Cable reducer. for 36 kV) 10. Earthing lead. The screen break design enables cable outer sheath testing without removing or dismantling the connector. 2 6 1 8 7 3 4 430TB connector 300PBM coupling connector 5 10 9 Specifications and standards The 300PBM coupling connector meets the requirements of CENELEC HD 629.1. 105 mm Current Ir (A) 08/2011 Separable connector type Voltage Um (kV) Current Ir (A) When installed on an appropriate equipment bushing and when using a copper (-11-2) or a bolted (-12-5 or -14-5) conductor contact 300PBM/G K300PBM/G M300PBM/G 12 24 36 630 630 630 1250 1250 1250 Conductor sizes (mm2) min max 35 35 50 300 300 240 8
  • 11. Kit contents The complete (K)(M)300PBM/G coupling connector kit comprises 3 x the following components: The kit also comprises silicone grease, field control mastic, installation rod, installation instructions and crimp chart. Conductor contact TMBC-X 3 x (K)(M)300PBM/G-W-X coupling connector kit Cable reducer 430CA-W Contact rod 300PB-CR Voltage (Um) (kV) 3 x 300PBM/G-11-X 3 x 300PBM/G-16-X 3 x 300PBM/G-18-X min max 12 12 12 12.0 17.0 19.0 17.5 23.5 32.6 3 x K300PBM/G-11-X 3 x K300PBM/G-16-X 3 x K300PBM/G-18-X 24 24 24 12.0 17.0 19.0 17.5 23.5 32.6 3 x M300PBM/G-11-X 3 x M300PBM/G-15-X 3 x M300PBM/G-19-X 3 x M300PBM/G-22-X 3 x M300PBM/G-25-X 3 x M300PBM/G-27-X 36 36 36 36 36 36 12.0 16.0 20.0 23.5 26.5 28.5 17.5 22.0 26.5 31.0 32.5 37.5 Table X 35 50 70 95 120 150 185 240 300 Order: Kit MT. For use with fabric tape (graphite) screened cables. Order additional semi-conductive tape (type TSC). 35KM-10-1 50(K)M-10-1 70(K)M-10-1 95(K)M-10-1 120(K)M-10-1 150(K)M-10-1 185(K)M-10-1 240(K)M-10-1 – DIN hexagonal Deep indent 35(K)M-10-2 50(K)M-10-2 70(K)M-10-2 95(K)M-10-2 120(K)M-10-2 150(K)M-10-2 185(K)M-10-2 240(K)M-10-2 300(K)M-10-2 Copper conductor Bolted DIN hexagonal For use with easy strip semi-conductive screened cables. Order: Field control mastic (type MFC). Aluminium and copper conductor Aluminium conductor Conductor sizes (mm2) For use with copper tape screened cables. Dia. over core insulation (mm) For use with copper wire screened cables. No earthing device is necessary. For use with other cable types. Please contact our representative. 120.300-12-5 Example: The cable is 24 kV, 150 mm2 compact stranded copper with a diameter over core insulation of 27.5 mm. Order 3 x K300PBM/G-18-95.240-14-5 coupling connector kit. Ordering part number 95.240-14-5 To order the coupling connector, select the ordering part number which gives you the best centring of your core insulation diameter and substitute X using table X, according to your conductor size and type. Table W 50.150-14-5 Ordering instructions (411CA-W for 36 kV) Conductor contact TBC-X 16.95-14-5 Connector housing (K)(M)300BP/G 35(K)M-11-2 50(K)M-11-2 70(K)M-11-2 95(K)M-11-2 120(K)M-11-2 150(K)M-11-2 185(K)M-11-2 240(K)M-11-2 300(K)M-11-2 For outdoor applications. Order: +MWS. 9
  • 12. 430TBM-P2/P3 DUAL/TRIPLE CABLE ARRANGEMENT FOR 430TB CONNECTOR Application Technical characteristics Separable connectors (bolted type) for dual (P2) and triple (P3) cable arrangements. • A thick conductive EPDM jacket provides a total safe to touch screen. • Each separable connector is tested for AC withstand and partial discharge prior to leaving the factory. Design Up to 36 kV 630 A (1250 A) 6/10 (12) kV 6.35/11 (12) kV 8.7/15 (17.5) kV 12/20 (24) kV 12.7/22 (24) kV 18/30 (36) kV 19/33 (36) kV 290 mm 1. Type C interface as described by CENELEC EN 50180 and 50181. 2. Bus for 300PBM. 3. Conductive EPDM insert. 4. Insulating EPDM layer moulded between the insert and the jacket. 5. Conductive EPDM jacket. 6. Conductive EPDM cap. 7. Basic insulating plug (with VD point). 8. Conductor connector. 9. Cable reducer. 10. Earthing lead. The screen break design enables cable outer sheath testing without removing or dismantling the connector. 2 1 6 8 Non-size sensitive: 290 mm 7 3 Size sensitive: 350 mm 4 430TBM connector 300PBM coupling connector 5 10 Specifications and standards 9 The 430TBM-P2/P3 connectors meet the requirements of CENELEC HD 629.1. 105 mm Current Ir (A) 08/2011 Separable connector type Voltage Um (kV) Current Ir (A) When installed on an appropriate equipment bushing and when using a copper (-11-2) or a bolted (-12-5 or -14-5) conductor contact 430TBM-P2/P3 K430TBM-P2/P3 M430TBM-P2/P3 12 24 36 630 630 630 1250 1250 1250 Conductor sizes (mm2) min max 35 35 50 300 300 240 10
  • 13. Kit contents The complete (K)(M)430TBM-P2 connector kit comprises 3 x the following components: The complete (K)(M)430TBM-P3 connector kit comprises 3 x the following components: 395 290 300BIPA basic insulating plug 300BIPA basic insulating plug 300PBM coupling connector 300PBM coupling connectors 430TB tee connector 110 430TB tee connector 105 110 105 105 In mm. For use with copper tape screened cables. Order: Kit MT. For use with Alupe or C 33-226 cables. Please contact our representative. min 12.0 16.0 20.0 23.5 26.5 28.5 17.5 22.0 26.5 31.0 32.5 37.5 W max 11 15 19 22 25 27 Table X Conductor sizes (mm2) 35 50 70 95 120 150 185 240 300 For use with other cable types. Please contact our representative. Aluminium and copper conductor DIN hexagonal 35KM-10-1 50(K)M-10-1 70(K)M-10-1 95(K)M-10-1 120(K)M-10-1 150(K)M-10-1 185(K)M-10-1 240(K)M-10-1 – DIN hexagonal Deep indent 35(K)M-10-2 50(K)M-10-2 70(K)M-10-2 95(K)M-10-2 120(K)M-10-2 150(K)M-10-2 185(K)M-10-2 240(K)M-10-2 300(K)M-10-2 Copper conductor Bolted Aluminium conductor For use with easy strip semi-conductive screened cables. Order: Field control mastic (type MFC). For applications outdoors and in humid climate. Order: +MWS. 120.300-12-5 Example: The two cables are 24 kV, 150 mm2 stranded aluminium with a diameter over core insulation of 27.5 mm. Order 3 x K430TBM-P2-22150(K)M-10-2. Dia. over core insulation (mm) 95.240-14-5 For triple cable arrangement: 3 x 430TBM-P3-W-X, for use up to 12 kV. Add a 'K' for use up to 24 kV: 3 x K430TBM-P3-W-X. Add an 'M' for use up to 36 kV: 3 x M430TBM-P3-W-X. Table W 50.150-14-5 To order the separable connectors for dual cable arrangement, use the tables beside to substitute for W and X in the formula: 3 x 430TBM-P2-W-X, for use up to 12 kV. Add a 'K' for use up to 24 kV: 3 x K430TBM-P2-W-X. Add an 'M' for use up to 36 kV: 3 x M430TBM-P2-W-X. 1. From table W: select the symbol which gives the best centring of your core insulation diameter. 2. From table X: according to your conductor size and type, select the designation which completes the part number. 16.95-14-5 Ordering instructions 35(K)M-11-2 50(K)M-11-2 70(K)M-11-2 95(K)M-11-2 120(K)M-11-2 150(K)M-11-2 185(K)M-11-2 240(K)M-11-2 300(K)M-11-2 When installed on an appropriate equipment bushing: 1250 A continuously 11
  • 14. 804PB COUPLING CONNECTOR FOR 484TB/G Application Technical characteristics Separable coupling connector (bolted type) for dual cable arrangement. It has been designed to be used with 484TB separable Tee connector. • A thick conductive EPDM jacket provides a total safe to touch screen. • Each separable connector is tested for AC withstand and partial discharge prior to leaving the factory. Design 1. Interface designed to fit 484TB connector. 2. Bus for 804PB. 3. Conductor connector (hexagonal crimping, deep indent crimping or bolted). 4. Conductive EPDM insert. 5. Conductive EPDM jacket. 6. Insulating EPDM layer moulded between the insert and the jacket. 7. Cable reducer. 8. Conductive EPDM cap. 9. Basic insulating plug (with VD point). 10. Earth lead. The screen break design enables cable outer sheath testing without removing or dismantling the connector. Up to 42 kV 630 A (1250 A) 6/10 (12) kV 6.35/11 (12) kV 8.7/15 (17.5) kV 12/20 (24) kV 12.7/22 (24) kV 18/30 (36) kV 19/33 (36) kV 20.8/36 (42) kV 290 mm 2 5 360 mm 6 484TB connector 10 7 The 804PB coupling connector meets the requirements of CENELEC HD 629.1. 08/2011 804PB/G K804PB/G M804PB/G P804PB/G 9 4 1 Specifications and standards Separable connector type 8 3 110 mm Current Ir (A) Voltage Um (kV) Current Ir (A) When installed on an appropriate equipment bushing min max 12 24 36 42 630 630 630 630 1250 1250 1250 1250 50 35 35 35 630 630 630 630 Conductor sizes (mm2) 12
  • 15. Kit contents The complete (K)(M)(P)804PB/G coupling connector kit comprises 3 x the following components: The kit also comprises silicone grease, field control mastic, gloves, roll adhesive tape, installation instructions and crimp chart. Conductor contact TMBC-X Connector housing (K)(M)(P)804BP/G Contact rod and stud Ordering instructions To order the coupling connector, select the ordering part number which gives you the best centring of your core insulation diameter and substitute X using table X, according to your conductor size and type. Add a 'K' for use up to 24 kV, add an 'M' for use up to 36 kV, add a 'P' for use up to 42 kV. Example: The copper wire screened cable is 36 kV, 240 mm2 stranded aluminium with a diameter over core insulation of 37.0 mm. Order 3 x M804PB/G-32240(K)M-12-2 coupling connector kit. 3 x (K)(M)(P)804PB/G-W-X coupling connector kit Conductor contact TBC-X Cable reducer 611CA-W Table W Dia. over core insulation (mm) Ordering part number min 16.0 20.0 23.5 28.5 34.0 39.0 45.5 3 x 804PB/G-15-X 3 x 804PB/G-19-X 3 x 804PB/G-22-X 3 x 804PB/G-27-X 3 x 804PB/G-32-X 3 x 804PB/G-37-X 3 x 804PB/G-43-X max 22.0 26.5 31.0 37.5 42.5 48.5 56.0 Table X Conductor sizes (mm2) Aluminium conductor Aluminium and copper conductor Copper conductor Bolted DIN hexagonal 50KM-12-1 70 70(K)M-12-2 70KM-12-1 95 95(K)M-12-2 95KM-12-1 120 120(K)M-12-2 120KM-12-1 150(K)M-12-2 150KM-12-1 185(K)M-12-2 185KM-12-1 240(K)M-12-2 240KM-12-1 300(K)M-12-2 300KM-12-1 300(K)M-11-2 400 400(K)M-12-2 400KM-12-1 400(K)M-11-2 500 500(K)M-12-2 500KM-12-1 500(K)M-11-2 630 – 630KM-12-1 630(K)M-11-2 For use with other cable types. Please contact our representative. For applications outdoors and in humid climate. Order: +MWS. 35(K)M-11-2 70(K)M-11-2 95(K)M-11-2 120(K)M-11-2 120.300-12-5 50.150-14-5 50(K)M-11-2 95.240-14-5 16.95-14-5 35KM-12-1 50(K)M-12-2 300 No earthing device is necessary. 35(K)M-12-2 50 240 Order: Kit MT. 35 185 For use with copper wire screened cables. Deep indent 150 For use with copper tape screened cables. DIN hexagonal Components can be ordered individually. 150(K)M-11-2 185(K)M-11-2 240(K)M-11-2 When installed on an appropriate equipment bushing: 1250 A continuously 13
  • 16. 300SA SURGE ARRESTER FOR 430TB CONNECTOR Application Technical characteristics Surge arrester designed to protect 12, 24 and 36 kV class components, including transformers, equipment, cable and accessories from high voltage surges resulting from lightning or switching. It has been designed to be used with the 430TB separable tee connector. • This surge arrester is a metal oxide varistor surge arrester in an elbow configuration. • Each arrester is tested for AC withstand, partial discharge and critical voltage prior to leaving the factory. Design Up to 36 kV 6/10 (12) kV 6.35/11 (12) kV 8.7/15 (17.5) kV 12/20 (24) kV 12.7/22 (24) kV 18/30 (36) kV 19/33 (36) kV 170 mm Surge arrester comprising: 1. Interface designed to fit the 430TB/G tee connector. 2. Conductive EPDM insert. 3. Conductive EPDM jacket. 4. Insulating EPDM layer moulded between the insert and the jacket. 5. Receptacle for contact rod. 6. Metal oxide valve elements. 7. Steel cap. 8. Earth connection. 9. Earth lead. 105 mm Dia. 75 mm 1 5 2 3 L2 L1 Specifications and standards 9 4 6 The 300SA surge arresters meet the test requirements of IEC 60099-4. Dia. 65 mm 7 8 08/2011 Surge arrester type Nominal discharge current In (kA) Rated voltage Ur (kV) Max. continuous operating voltage Uc (kV) L1 L2 300SA-10-15N 300SA-10-18N 300SA-10-22N 300SA-10-24N 300SA-10-30N 300SA-10-36N 300SA-10-45N 10 10 10 10 10 10 10 15 18 22 24 30 36 45 12.0 14.4 17.6 19.2 24.0 28.8 36.0 250 250 250 350 350 350 450 290 290 290 390 390 390 490 Dimensions (mm) 14
  • 17. Typical application and dimensions Ordering instructions To order the surge arrester, specify the surge arrester type, as described on previous page. 290 mm 180 mm Example: For a maximum continuous operating voltage (r.m.s.) of 24 kV and a nominal discharge current of 10 kA. Order a 300SA-10-30N surge arrester. 107 mm Type 300SA surge arrester Type 430TB tee connector Technical data Surge arrester type Steep current residual voltage @ 10 kA [1/20 µs] (kV) 300SA-10-15N 300SA-10-18N 300SA-10-22N 300SA-10-24N 300SA-10-30N 300SA-10-36N 300SA-10-45N 48.1 58.1 70.1 77.0 97.0 115.9 144.1 Lightning current residual voltage [8/20 µs] (kV) Switching impulse residual voltage [36/90 µs] (kV) @ 5 kA @ 10 kA @ 20 kA @ 125 A @ 500 A 39.7 48.0 57.9 63.6 80.1 95.7 119.0 43.2 52.2 63.0 69.2 87.2 104.2 129.5 48.4 58.5 70.6 77.6 97.7 116.8 145.1 30.5 36.8 44.4 48.8 61.5 73.5 91.3 32.5 39.2 47.3 52.0 65.5 78.3 97.3 High current impulse withstand (kA) 100 100 100 100 100 100 100 15
  • 18. 800SA SURGE ARRESTER FOR 484TB CONNECTOR Application Technical characteristics Surge arrester designed to protect 12, 24, 36 and 42 kV class components, including transformers, equipment, cable and accessories from high voltage surges resulting from lightning or switching. It has been designed to be used with the 484TB separable tee connector. • This surge arrester is a metal oxide varistor surge arrester in an elbow configuration. • Each arrester is tested for AC withstand, partial discharge and critical voltage prior to leaving the factory. Design Up to 42kV 6/10 (12) kV 6.35/11 (12) kV 8.7/15 (17.5) kV 12/20 (24) kV 12.7/22 (24) kV 18/30 (36) kV 19/33 (36) kV 20.8/36 (42) kV 170 mm Surge arrester comprising: 1. Interface designed to fit he 484TB t tee connector. 2. Conductive EPDM insert. 3. Conductive EPDM jacket. 4. Insulating EPDM layer moulded between the insert and the jacket. 5. Receptacle for contact rod. 6. Metal oxide valve elements. 7. Steel cap. 8. Earth connection. 9. Earth lead. 105 mm Dia. 75 mm 1 5 2 L2 3 L1 9 4 Specifications and standards 6 The 800SA surge arresters meet the test requirements of IEC 60099-4. Dia. 65 mm 7 8 08/2011 Surge arrester type Nominal discharge current In (kA) Rated voltage Ur (kV) Max. continuous operating voltage Uc (kV) L1 L2 800SA-10-15N 800SA-10-18N 800SA-10-22N 800SA-10-24N 800SA-10-30N 800SA-10-36N 800SA-10-45N 10 10 10 10 10 10 10 15 18 22 24 30 36 45 12.0 14.4 17.6 19.2 24.0 28.8 36.0 250 250 250 350 350 350 450 290 290 290 390 390 390 490 Dimensions (mm) 16
  • 19. Typical application and dimensions Ordering instructions To order the surge arrester, specify the surge arrester type, as described on previous page. 290 mm 180 mm Example: For a maximum continuous operating voltage (r.m.s.) of 24 kV and a nominal discharge current of 10 kA. Order a 800SA-10-30N surge arrester. 110 mm Type 800SA surge arrester Type 484TB tee connector Technical data Surge arrester type Steep current residual voltage @ 10 kA [1/20 µs] (kV) 800SA-10-15N 800SA-10-18N 800SA-10-22N 800SA-10-24N 800SA-10-30N 800SA-10-36N 800SA-10-45N 48.1 58.1 70.1 77.0 97.0 115.9 144.1 Lightning current residual voltage [8/20 µs] (kV) Switching impulse residual voltage [36/90 µs] (kV) @ 5 kA @ 10 kA @ 20 kA @ 125 A @ 500 A 39.7 48.0 57.9 63.6 80.1 95.7 119.0 43.2 52.2 63.0 69.2 87.2 104.2 129.5 48.4 58.5 70.6 77.6 97.7 116.8 145.1 30.5 36.8 44.4 48.8 61.5 73.5 91.3 32.5 39.2 47.3 52.0 65.5 78.3 97.3 High current impulse withstand (kA) 100 100 100 100 100 100 100 17
  • 20. 400TR and 800TR INTERFACE C TEST RODS Application • The test rod can be used for: - cable fault location - cable testing - phasing checks, etc. • Connections may be made with a cable lug, a 4 mm plug or spring clips. Technical characteristics • The 400TR test rod can be used with 430TB connectors. • The 800TR is for use with the 484TB. 400TR Design 1. nsulating shroud. I 2. Threaded rod for test connection. 3. Two nuts M12. 4. Insulation. 5. Copper test rod stem. 6. Wing nut. An insulating shroud is provided to allow the application of test voltages when bushings are closely spaced. 1 1 M12 2 3 M12 2 40 3 480 Installation The test rod is mounted on to the clamping screw in the type C interface tee and coupling connectors. The test cable is connected to the threaded stem and the insulating shroud moved to its final position over the end of the test rod. 800TR 480 321,5 4 288 4 5 5 Ordering instructions Simply specify: 400TR or 800TR test rod. In mm. 08/2011 Test rod type Maximum A.C. test voltage (50 Hz - 1 min) Maximum D.C. test voltage (8 x U0 - 30 min) Impulse voltage (1.2 x 50 µs) min 400TR 800TR 36 kV 36 kV 96 kV 96 kV 95 kV 95 kV 18
  • 21. 400TK and 400SW INSTALLATION TOOL Application • The 400SW box spanner key fits on the hex nut of the 400BIPA basic insulating plug. • The box spanner and box spanner key are designed to facilitate assembly of 400TE, 400TB and 440TB connectors. • The 400TK box spanner is used to install the 400TEF clamping pin contact or 400TCS clamping screw. 400SW 400TK Ordering instructions 08/2011 Simply specify: - 400TK box spanner - 400SW box spanner key 19
  • 22. ACCESSORIES INTERFACE C Application For use with connectors and bushings with an interface C as described by CENELEC EN 50180 and 50181. 400DR-B Dead-end receptacle Fits over a bushing with a type C interface to provide 'deadend' facility. 400SOP-B Stand-off plug Is designed to support and 'dead-end' connectors with a type C interface when removed from equipment. 400GP-B Earthing plug Is designed to support and earth connectors with a type C interface when removed from equipment. 08/2011 300GP-B Earthing plug Is designed to earth the 430TB connectors when it is fixedmounted to the equipment (maintenance earthing). Technical characteristics All these products, except the earthing plugs, are tested for AC withstand and partial discharge prior to leaving the factory. Up to 36 kV 6/10 (12) kV 6.35/11 (12) kV 8.7/15 (17.5) kV 12/20 (24) kV 12.7/22 (24) kV 18/30 (36) kV 19/33 (36) kV 20,8/36 (42) kV Ordering instructions Order 400DR-B for 12 kV, K400DR-B for 24 kV or M400DR-B for 36 kV applications. The dead-end receptacle can be supplied with an earth lead. Order with suffix -/G. E.g. K400DR-B/G. Ordering instructions Order 400SOP-B for 12 kV, K400SOP-B for 24 kV, M400SOP-B for 36 kV or P400SOP-B for 42 kV applications. Ordering instructions Order 400GP-B for 12, 24, 36 or 42 kV applications. Ordering instructions Order 300GP-B for 12, 24, 36 or 42 kV applications. 20
  • 23. 800GP-B Earthing plug Is designed to earth the 484TB connectors when it is fixedmounted to the equipment (maintenance earthing). 400BIPA Basic insulating plug Acts as a tightening nut for the 400TB and 440TB tee connector kits. The plug contains a voltage detection point. The conductive rubber protection cap is included. Kit MT Earthing kit for copper tape screened cables Contains a tinned copper braid (25 mm² - L = 500 mm), a tinned copper wire for cleating and some water sealing mastic. Ordering instructions Order 800GP-B for 12, 24, 36 or 42 kV applications. Ordering instructions Order 400BIPA for 12 kV, K400BIPA for 24 kV M400BIPA for 36 kV or P400BIPA for 42 kV applications. Ordering instructions Order Kit MT for 12 kV, 24 kV 36 kV or 42 kV applications. 21
  • 24. POSSIBLE ARRANGEMENTS INTERFACE C 430TB 430TBM-P2 Single cable arrangement. Order 430TB for 12 kV, K430TB for 24 kV or M430TB for 36 kV applications. Dual cable arrangement. Order 430TBM-P2 for 12 kV, K430TBM-P2 for 24 kV or M430TBM-P2 for 36 kV applications. 290 300BIPA basic insulating plug 300PBM coupling connector 430TB tee connector 110 105 430TBM-P3 430TBM-L3 Triple cable arrangement. Order 430TBM-P3 for 12 kV, K430TBM-P3 for 24 kV or M430TBM-P3 for 36 kV applications. 3-way connection. Order 430TBM-L3 for 12 kV, K430TBM-L3 for 24 kV or M430TBM-L3 for 36 kV applications. 425 395 300BIPA basic insulating plug 300PBM coupling connectors 430TB tee connector 08/2011 110 105 400BIPA basic insulating plug 300BIPA basic insulating plug 300PBM coupling connectors 430TB tee connector 105 In mm. 22
  • 25. 484TB 484TB-P2 Single cable arrangement. Order 484TB for 12 kV, K484TB for 24 kV, M484TB for 36 kV or P484TB for 42 kV applications. Dual cable arrangement. Order 484TB-P2 for 12 kV, K484TB-P2 for 24 kV or M484TB-P2 for 36 kV or P484TB-P2 for 42kV applications. 185 290 800BIPA basic insulating plug 800BIPA basic insulating plug 484TB tee connector 804PB coupling connector 484TB tee connector 110 110 110 484TB-P2 + 800SA Dual cable arrangement with surge arrester. Order 484TB-P2+800SA for 12 kV, K484TB-P2+800SA for 24 kV, M484TB-P2+800SA for 36 kV or P484TB-P2+800SA for 42 kV applications. 400 800BIPA basic insulating plug 800SA surge arrester 804PB coupling connector 110 110 484TB tee connector 23
  • 26. Earthing plug on connector Order 300GP-B for 12 kV, 24 kV and 36 kV applications. Order 800GP-B for 12 kV, 24 kV, 36 kV or 42 kV applications. 800GP-B earthing plug 484TB tee connector Cable and equipment testing 800TR test rod insulating schroud 484TB tee connector 08/2011 110 In mm. 24
  • 28. Additional catalogue information on power cable accessories is available by contacting us at the address below: Distributed by: Tel: +44 (0)191 490 1547 Nexans Network Solutions N.V. - Div. Euromold • Zuid III, Industrielaan 12, B-9320 Erembodegem Fax: +44 (0)191 477 5371 Tel.: +32 (0)53 85 02 11 • Fax: +32 (0)53 83 10 13 • www.nexans.com • info.euromold@nexans.com 08/2011 a Nexans company Email: northernsales@thorneandderrick.co.uk Catalogue also available on CD-ROM Website: www.cablejoints.co.uk www.thorneanderrick.co.uk