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11.
        Power-Grid Load Balancing by Using Smart Home Appliances
          A. RICCI1, B. VINERBA2, E. SMARGIASSI2, I. DE MUNARI1, V. AISA2 and P. CIAMPOLINI1
            1
             Dipartimento di Ingegneria dell’Informazione, Università di Parma, Italy; 2Indesit Company S.p.A, Fabriano, Italy

   Abstract—Climate change is one of the greatest environmental,                                                           raw pre cision
                                                                                                                              e mbedde d
                                                                             to main grid                                 ring-oscillator
social and economic threats facing the planet, and can be                                                                                                      Microcontroller
                                                                                      AFE
mitigated by increasing the efficiency of the electric power                                                       ULP
                                                                                                                                                                      DDC
                                                                                                                                   AFE      DDC pe ripheral
generation and distribution system. Dynamic demand control is                                                                                (AC frequency
                                                                                                                                               measure)
                                                                                                                                                                   high-level
                                                                                                                                                                    policies
                                                                           Microcontroller
a low-cost technology that fosters better load balancing of the                                      high precision
                                                                                                     cristal oscillator                          ULP                 CPU &
electricity grid, and thus enable savings on CO2 emissions at                  Communication Node
                                                                                                                                            communication
                                                                                                                                              periphe ral
                                                                                                                                                              standard pe ripherals
                                                                       (e.g. ZigBee , WiFi, Broadband PLC)
power plants. This paper discusses a practical and inexpensive
solution for the implementation of dynamic demand control,
based on a dedicated peripheral for a general-purpose                                 Smart
                                                                                                       Ultra Low-Cost Power-line
                                                                           Outlet     Adapter
microcontroller. Pre-production test of the peripheral has been                                          Communication (ULP)

carried out by emulating the actual microprocessor. Simulations
have been carried out, to investigate actual efficacy of the                                    High precision time reference                 Electrical Appliance

proposed approach.                                                                   Fig. 1. DDC/ULP peripheral structure and connectivity.
                                                                       (± 0.2 Hz) but changes on a short time basis (minutes or even
                       I. INTRODUCTION                                 seconds). A frequency decrease can be correlated to an
   Global warming is a major concern nowadays, mostly due              increase of the grid load [2], so that a frequency monitor could
to the increase on greenhouse gases concentration in the               be exploited to evaluate the stress status of the grid.
atmosphere. Power plants burning fossil fuel are responsible              At the user’s side, such an information can be used to
for a significant fraction of greenhouse pollutants emission.          decide whether inserting a load or waiting for an healthier grid
Among many issues, the global efficiency of power grid is              status: a wide variety of home appliances may indeed tolerate
limited by the need of providing a sufficient amount of spare          moderate time shifts in their operating cycle without
power to face unpredictable demand peaks. Renewable energy             compromising their function (e.g., heaters, air conditioners,
sources (wind, solar plants) cause much lower pollution, but           fridges, freezers, etc.). DDC allows the load to re-schedule
provide an inherently intermittent supply, thus again resulting        its power request, according to the actual power-grid
in grid balancing issues. Erratic load imbalances are                  availability. If a large number of DDC-enabled device were
compensated, at the supply-side, by a service called                   connected, this would result in a self-balancing capability of
“response”, which involves the use of spare generators. Such           the global network, ensuring a more stable cumulative load
generators usually operate at low-output regimes to provide            and thus reducing the need for spinning reserves.
back-up capacity, and their efficiency is lower than at full-
power regimes. This relatively increases the greenhouse gas                                      III. HARDWARE ARCHITECTURE
emissions. Consequently, there is a growing interest for                  Although software implementation of DDC-related
demand-side techniques which, by adapting the user’s load to           algorithm is not difficult at all, it may require significant
the grid actual availability, would help in smoothing out              amount of software resources, not necessarily affordable in
fluctuations in the power requirement.                                 the tight economic constraints of home appliances market. In
   Dynamic Demand Control (DDC) technology [1] has been                our work we decided to implement dedicated hardware to
proposed in late ’70s [2, 3] as a solution directed to reduce          provide basic frequency monitoring functions, letting the
costs of electric power. It aims at a better matching between          software layer take care of comparison and decision policies.
power supply and demand by exploiting self-balancing                   In [4, 5] the implementation of a microcontroller peripheral
capability on the load’s end, rather than relying on statistical       has been described, aimed at allowing white goods network
prediction on the power-grid end. Recently, the DDC                    connectivity      (Ultra     Low-cost     Powerline,     ULP
approach has been retrieved: energy authorities are interested         communication). Here, we exploit a similar concept, adding
in incentivating DDC technology and UK Government has                  DDC functionality to the same framework and sharing
recently supported a large-scale field-trial [1]. Nevertheless,        common subsystems (e.g. analog interfaces). The overall
cheap devices are needed to support massive deployments: in            network structure is shown in Fig. 1: the microcontroller
this abstract, a device conceived for low-cost DDC                     communicates with the power grid through an inexpensive
implementation in home digital appliances is presented.                analog front-end (AFE), which provides the digital controller
                                                                       with power supply waveform sampled data.
                II. DYNAMIC DEMAND CONTROL                                A zero-crossing signal (ZC1) can be used to evaluate actual
   DDC is sensitive to the mains frequency. Power grid                 AC frequency: binary counters are integrated in the circuit,
operators have to keep the frequency within strict limits (e.g.        suitable for the required frequency resolution; frequency can
fmains = 50 ± 0.5 Hz in several European countries). In practice,      be averaged over a programmable interval (ranging from 21 to
the frequency normally remains within even stricter bounds             28 cycles) and a configurable-threshold comparator allows for
51,0




                                                                                                       frequency [Hz]
                    100,4                                                                                                                Mains frequency                   Average mains frequency
   Relative mains
   frequency [%]
                                                   Relative mains frequency                                               50,5
                    100,2




                                                                                                           Mains
                    100,0                                                                                                 50,0

                     99,8                              DDC compare flag                                                   49,5
                     99,6                              (fth = fnom -0.1%)                                                                                                   Frequency DDC threshold
                                                                                                                          49,0
                                                                                                                            -5




                                                                                                       without DDC [°C]
   Relative mains




                                                                                                                                                High threshold (Thigh)
    voltage [%]




                                                                                                         Temperature
                     104                                            Relative power                                         -10
                                                                    supply voltage                                                                  Freezer temperature without DDC
                     100                                                                                                   -15

                            Voltage Meter compare flag
                                                                                                                           -20
                      96    (Vth = Vnom -2.5%)                                                                                                               Low threshold (Tlow)
                                                                                                                           -25
                             0         100       200          300        400         500   600
                                                                                                                            -5
                                                            t [min]                                                                                                      Freezer temperature with DDC
                                                                                                                                       High DDC threshold (T'high)




                                                                                                       with DDC [°C]
                    Fig. 2. Sample power-supply frequency and voltage log.




                                                                                                       Temperature
                                                                                                                           -10


estimating actual deviation from the reference value. Both                                                                 -15


configuration data are passed through the peripheral register                                                              -20
                                                                                                                                                                              Low DDC threshold (T'low)
interface. By exploiting a second waveform sample (ZC2), the                                                               -25
                                                                                                                                 0      50          100          150          200         250         300
actual wave amplitude can be estimated as well. A key issue                                                                                                    t [min]
concerns the measurement quality: discriminating DDC                                                                                 Fig. 3. Application of DDC algorithm.
intervention thresholds require some 0.1 % precision and                                                                                                  TABLE I
accuracy. However, time reference is given by the digital-                                                                                                 Compressor                Compressor work
                                                                                                                                     Avg. Temp.
                                                                                                                                                          avg. duty cycle             during overload
domain clock, which is usually based on coarse ring
                                                                                                       DDC off                       -17.57 °C               55.43 %                      40.16 %
oscillators, to avoid expensive crystal resonators. Depending                                          DDC on                        -16.15 °C               51.04 %                      14.30 %
on the microcontroller main clock frequency (2÷30 MHz),
peripheral clock spans from 1 to 1.875 MHz, enabling for at                                      according to the actual frequency shift: if the frequency
least 0.005% precision in period fluctuation detection. The                                      lowers, the maximum allowed temperature is increased (still
internal oscillators design accuracy is typically limited to few                                 remaining in the safe area), delaying the actual switch-on of
percentage points. Calibration is hence needed to attain the                                     the compressor until power-grid status relaxes or the
required reliability: to this purpose, ULP communication [4] is                                  increased temperature threshold is reached (Fig. 3(c)). Results
exploited to connect to an external high-precision reference                                     are summarized in Table I, for a given control data set, and
simply through the power cord. This can be accomplished at                                       show the DDC effectiveness in reducing significantly the
the factory, during the assembly-line test, or at home, if a                                     compressor work during overload periods, without
smart-adapter [5] node is exploited for home-networking.                                         compromising the freezer functionality. The average
                                                                                                 temperature slightly increases, and the actual compressor duty
                                 IV. EXPERIMENTAL RESULTS                                        cycle (hence the required power) consequently lowers. This
In cooperation with Renesas Corporation, the circuit has been                                    suggests that even the small overheating could be almost
designed and incorporated into the architecture of a standard                                    compensated by smarter tuning of DDC policies, still without
microcontroller, and a first test production is under way. To                                    power penalties.
provide pre-production test, we mapped the DDC/ULP
peripheral onto an Altera FPGA board, connected to the                                                                                         V. CONCLUSIONS
microprocessor internal busses through a Renesas E6000 real-                                        In this paper we introduce a new microcontroller peripheral,
time, in-circuit emulator. In Fig. 2(a), a sample frequency log                                  featuring a hardware frequency monitor and aimed at dynamic
is reported, together with the DDC comparator output, with                                       demand control implementation. The peripheral embeds
threshold set to 0.1% deviation from the nominal, 50 Hz                                          further communication and monitoring functions, suitable for
value.                                                                                           the development of “intelligent” appliances. Test and
Similar curves can be obtained from the voltage monitoring                                       simulations have been carried out to evaluate potential
section, shown in Fig. 2(b), which can be exploited for early                                    benefits of the DD-controller in balancing the power grid
black-out detection. Once basic functionalities have been                                        load, possibly contributing to reduce global warming effect.
validated, we simulated the behavior of a home freezer,
comparing standard and DDC-controlled performance. We                                                                                               REFERENCES
assumed the frequency distribution shown in Fig. 3(a),                                           [1]       Dynamic Demand Web Site (June 2007). [Online]. Available:
averaged on 5 sec intervals. In standard operating mode                                                    http://www.dynamicdemand.co.uk/index.htm
                                                                                                 [2]       F. C. Schweppe, “Power Systems ‘2000’: hierarchical control
(Fig. 3(b)), the freezer compressor is switched on and off as                                              strategies”, IEEE Spectrum, July 1978.
soon as the internal temperature exceeds an upper and lower                                      [3]       F. C. Schweppe, United States Patent n. 4.317.049, 23 Feb. 1982.
limit, respectively, thus keeping the average temperature                                        [4]       A. Ricci, et. al., “Implementation and test of a power-line communicati-
                                                                                                           on system for electrical appliances networking,” 10th ISPLC, Mar. 2006.
within a given safe range. We then simulated the DDC                                             [5]       A. Ricci, et al., “Electrical Appliances Networking: an Ultra-Low Cost
intervention, simply by modulating the threshold temperatures                                              Solution based on Power-Line Communication”, 25th ICCE, Jan. 2007.

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Power-Grid Load Balancing by Using Smart Home Appliances

  • 1. 11. Power-Grid Load Balancing by Using Smart Home Appliances A. RICCI1, B. VINERBA2, E. SMARGIASSI2, I. DE MUNARI1, V. AISA2 and P. CIAMPOLINI1 1 Dipartimento di Ingegneria dell’Informazione, Università di Parma, Italy; 2Indesit Company S.p.A, Fabriano, Italy Abstract—Climate change is one of the greatest environmental, raw pre cision e mbedde d to main grid ring-oscillator social and economic threats facing the planet, and can be Microcontroller AFE mitigated by increasing the efficiency of the electric power ULP DDC AFE DDC pe ripheral generation and distribution system. Dynamic demand control is (AC frequency measure) high-level policies Microcontroller a low-cost technology that fosters better load balancing of the high precision cristal oscillator ULP CPU & electricity grid, and thus enable savings on CO2 emissions at Communication Node communication periphe ral standard pe ripherals (e.g. ZigBee , WiFi, Broadband PLC) power plants. This paper discusses a practical and inexpensive solution for the implementation of dynamic demand control, based on a dedicated peripheral for a general-purpose Smart Ultra Low-Cost Power-line Outlet Adapter microcontroller. Pre-production test of the peripheral has been Communication (ULP) carried out by emulating the actual microprocessor. Simulations have been carried out, to investigate actual efficacy of the High precision time reference Electrical Appliance proposed approach. Fig. 1. DDC/ULP peripheral structure and connectivity. (± 0.2 Hz) but changes on a short time basis (minutes or even I. INTRODUCTION seconds). A frequency decrease can be correlated to an Global warming is a major concern nowadays, mostly due increase of the grid load [2], so that a frequency monitor could to the increase on greenhouse gases concentration in the be exploited to evaluate the stress status of the grid. atmosphere. Power plants burning fossil fuel are responsible At the user’s side, such an information can be used to for a significant fraction of greenhouse pollutants emission. decide whether inserting a load or waiting for an healthier grid Among many issues, the global efficiency of power grid is status: a wide variety of home appliances may indeed tolerate limited by the need of providing a sufficient amount of spare moderate time shifts in their operating cycle without power to face unpredictable demand peaks. Renewable energy compromising their function (e.g., heaters, air conditioners, sources (wind, solar plants) cause much lower pollution, but fridges, freezers, etc.). DDC allows the load to re-schedule provide an inherently intermittent supply, thus again resulting its power request, according to the actual power-grid in grid balancing issues. Erratic load imbalances are availability. If a large number of DDC-enabled device were compensated, at the supply-side, by a service called connected, this would result in a self-balancing capability of “response”, which involves the use of spare generators. Such the global network, ensuring a more stable cumulative load generators usually operate at low-output regimes to provide and thus reducing the need for spinning reserves. back-up capacity, and their efficiency is lower than at full- power regimes. This relatively increases the greenhouse gas III. HARDWARE ARCHITECTURE emissions. Consequently, there is a growing interest for Although software implementation of DDC-related demand-side techniques which, by adapting the user’s load to algorithm is not difficult at all, it may require significant the grid actual availability, would help in smoothing out amount of software resources, not necessarily affordable in fluctuations in the power requirement. the tight economic constraints of home appliances market. In Dynamic Demand Control (DDC) technology [1] has been our work we decided to implement dedicated hardware to proposed in late ’70s [2, 3] as a solution directed to reduce provide basic frequency monitoring functions, letting the costs of electric power. It aims at a better matching between software layer take care of comparison and decision policies. power supply and demand by exploiting self-balancing In [4, 5] the implementation of a microcontroller peripheral capability on the load’s end, rather than relying on statistical has been described, aimed at allowing white goods network prediction on the power-grid end. Recently, the DDC connectivity (Ultra Low-cost Powerline, ULP approach has been retrieved: energy authorities are interested communication). Here, we exploit a similar concept, adding in incentivating DDC technology and UK Government has DDC functionality to the same framework and sharing recently supported a large-scale field-trial [1]. Nevertheless, common subsystems (e.g. analog interfaces). The overall cheap devices are needed to support massive deployments: in network structure is shown in Fig. 1: the microcontroller this abstract, a device conceived for low-cost DDC communicates with the power grid through an inexpensive implementation in home digital appliances is presented. analog front-end (AFE), which provides the digital controller with power supply waveform sampled data. II. DYNAMIC DEMAND CONTROL A zero-crossing signal (ZC1) can be used to evaluate actual DDC is sensitive to the mains frequency. Power grid AC frequency: binary counters are integrated in the circuit, operators have to keep the frequency within strict limits (e.g. suitable for the required frequency resolution; frequency can fmains = 50 ± 0.5 Hz in several European countries). In practice, be averaged over a programmable interval (ranging from 21 to the frequency normally remains within even stricter bounds 28 cycles) and a configurable-threshold comparator allows for
  • 2. 51,0 frequency [Hz] 100,4 Mains frequency Average mains frequency Relative mains frequency [%] Relative mains frequency 50,5 100,2 Mains 100,0 50,0 99,8 DDC compare flag 49,5 99,6 (fth = fnom -0.1%) Frequency DDC threshold 49,0 -5 without DDC [°C] Relative mains High threshold (Thigh) voltage [%] Temperature 104 Relative power -10 supply voltage Freezer temperature without DDC 100 -15 Voltage Meter compare flag -20 96 (Vth = Vnom -2.5%) Low threshold (Tlow) -25 0 100 200 300 400 500 600 -5 t [min] Freezer temperature with DDC High DDC threshold (T'high) with DDC [°C] Fig. 2. Sample power-supply frequency and voltage log. Temperature -10 estimating actual deviation from the reference value. Both -15 configuration data are passed through the peripheral register -20 Low DDC threshold (T'low) interface. By exploiting a second waveform sample (ZC2), the -25 0 50 100 150 200 250 300 actual wave amplitude can be estimated as well. A key issue t [min] concerns the measurement quality: discriminating DDC Fig. 3. Application of DDC algorithm. intervention thresholds require some 0.1 % precision and TABLE I accuracy. However, time reference is given by the digital- Compressor Compressor work Avg. Temp. avg. duty cycle during overload domain clock, which is usually based on coarse ring DDC off -17.57 °C 55.43 % 40.16 % oscillators, to avoid expensive crystal resonators. Depending DDC on -16.15 °C 51.04 % 14.30 % on the microcontroller main clock frequency (2÷30 MHz), peripheral clock spans from 1 to 1.875 MHz, enabling for at according to the actual frequency shift: if the frequency least 0.005% precision in period fluctuation detection. The lowers, the maximum allowed temperature is increased (still internal oscillators design accuracy is typically limited to few remaining in the safe area), delaying the actual switch-on of percentage points. Calibration is hence needed to attain the the compressor until power-grid status relaxes or the required reliability: to this purpose, ULP communication [4] is increased temperature threshold is reached (Fig. 3(c)). Results exploited to connect to an external high-precision reference are summarized in Table I, for a given control data set, and simply through the power cord. This can be accomplished at show the DDC effectiveness in reducing significantly the the factory, during the assembly-line test, or at home, if a compressor work during overload periods, without smart-adapter [5] node is exploited for home-networking. compromising the freezer functionality. The average temperature slightly increases, and the actual compressor duty IV. EXPERIMENTAL RESULTS cycle (hence the required power) consequently lowers. This In cooperation with Renesas Corporation, the circuit has been suggests that even the small overheating could be almost designed and incorporated into the architecture of a standard compensated by smarter tuning of DDC policies, still without microcontroller, and a first test production is under way. To power penalties. provide pre-production test, we mapped the DDC/ULP peripheral onto an Altera FPGA board, connected to the V. CONCLUSIONS microprocessor internal busses through a Renesas E6000 real- In this paper we introduce a new microcontroller peripheral, time, in-circuit emulator. In Fig. 2(a), a sample frequency log featuring a hardware frequency monitor and aimed at dynamic is reported, together with the DDC comparator output, with demand control implementation. The peripheral embeds threshold set to 0.1% deviation from the nominal, 50 Hz further communication and monitoring functions, suitable for value. the development of “intelligent” appliances. Test and Similar curves can be obtained from the voltage monitoring simulations have been carried out to evaluate potential section, shown in Fig. 2(b), which can be exploited for early benefits of the DD-controller in balancing the power grid black-out detection. Once basic functionalities have been load, possibly contributing to reduce global warming effect. validated, we simulated the behavior of a home freezer, comparing standard and DDC-controlled performance. We REFERENCES assumed the frequency distribution shown in Fig. 3(a), [1] Dynamic Demand Web Site (June 2007). [Online]. Available: averaged on 5 sec intervals. In standard operating mode http://www.dynamicdemand.co.uk/index.htm [2] F. C. Schweppe, “Power Systems ‘2000’: hierarchical control (Fig. 3(b)), the freezer compressor is switched on and off as strategies”, IEEE Spectrum, July 1978. soon as the internal temperature exceeds an upper and lower [3] F. C. Schweppe, United States Patent n. 4.317.049, 23 Feb. 1982. limit, respectively, thus keeping the average temperature [4] A. Ricci, et. al., “Implementation and test of a power-line communicati- on system for electrical appliances networking,” 10th ISPLC, Mar. 2006. within a given safe range. We then simulated the DDC [5] A. Ricci, et al., “Electrical Appliances Networking: an Ultra-Low Cost intervention, simply by modulating the threshold temperatures Solution based on Power-Line Communication”, 25th ICCE, Jan. 2007.