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DIESEL (ENGINE) POWER
PLANT
- Vanita Thakkar
Associate Professor, Mechanical Engineering
Department, Babaria Institute of Technology,
Varanama, Vadodara
INTRODUCTION
DIESEL

(ENGINE)

POWER

PLANT (DPP) : A power plant
in which Diesel Engine is used
as a prime mover to for

generation of electricity.
VANITA THAKKAR

BIT, VARNAMA

2
RECALL : DIESEL ENGINE
Constant pressure
heat addition

Constant volume
heat rejection
VANITA THAKKAR

BIT, VARNAMA

3
APPLICATIONS OF DPPs
Central Station for Small and medium power outputs (upto
5-10MW capacities), e.g. in hilly or island areas (fuels like
coal, natural gas are not available and requirements like
water supply, grid, space, etc. of other types of power plants
cannot be met).
Can be used as :
Standby unit .
Nursery unit – temporary unit for setting up other power
plants.
Emergency unit – as in hospitals, malls, auditoriums,
colleges, radio stations, etc.
Mobile unit.
Peak load plant.
Captive Power Plant – for small industries.
VANITA THAKKAR

BIT, VARNAMA

4
OUTLINE LAYOUT OF DPP

VANITA THAKKAR

BIT, VARNAMA

5
GENERAL LAYOUT OF DPP :

VANITA THAKKAR

BIT, VARNAMA

6
ESSENTIAL COMPONENTS OF DPP
9. GOVERNING SYSTEM

7. STARTING
SYSTEM

10. GENERATOR

VANITA THAKKAR

BIT, VARNAMA

5. COOLING SYSTEM

8. STOPPING
SYSTEM

7
DIESEL ENGINE
TWO STROKE ENGINE
 Rugged and compact.
 Simple design.
 Smaller flywheel.
 Develops more power for
same speed and piston
movement.
 Less capital cost.
 More favoured for DPP.
 However, high operating
cost, due to rising fuel
costs (more specific fuel
consumption).

FOUR STROKE ENGINE
 Low
specific
fuel
consumption.
 More
effective
lubrication.
 More flexibility.
 Less noisy exhaust.
 Simple
and
better
cooling.
 Better scavanging.
 Higher efficiency.
 Now
a days, more
preferred for DPP due to
high fuel costs.
Available in : 75kW to 40 MW
range.
VANITA THAKKAR
BIT, VARNAMA
8
FUEL SUPPLY SYSTEM - typical

VANITA THAKKAR

BIT, VARNAMA

9
COMMON RAIL FUEL SUPPLY
SYSTEM

VANITA THAKKAR

BIT, VARNAMA

10
COMMON RAIL FUEL SUPPLY
SYSTEM (another representation)

VANITA THAKKAR

BIT, VARNAMA

11
TYPICAL FUEL INJECTOR

VANITA THAKKAR

BIT, VARNAMA

12
ENGINE COOLING SYSTEM
ENGINE COOLING
SYSTEM

WATER COOLING
(INDIRECT
COOLING)

FORCED
CIRCULATION
COOLING

OPEN SYSTEM

THERMOSTAT
COOLING

AIR COOLING
(DIRECT COOLING)

NATURAL COOLING
(THERMOSYPHON
COOLING)

CLOSED SYSTEM

PRESSURIZED
WATER COOLING

STEAM OR
EVAPORATIVE
COOLING

BY-PASS COOLING
SYSTEM

VANITA THAKKAR

BIT, VARNAMA

13
ENGINE COOLING SYSTEM

VANITA THAKKAR

BIT, VARNAMA

14
ENGINE LUBRICATIONEnsures frictionless
SYSTEM
operation of piston.
Carries away dirt and
particulates left out
by piston movement.
Carries away heat
from engine cylinder.

VANITA THAKKAR

BIT, VARNAMA

15
ENGINE EXHAUST SYSTEM

VANITA THAKKAR

BIT, VARNAMA

16
AIR INTAKE SYSTEM


Wet
type

Dry
type

To supply clean, debrisfree
and
cool
(supercharged) air with
least noise.

Wet type

• Dirt from sucked /
bubbled air sticks to
oil in oil bath.
• Then,
air
passes
through screen type
material to remove
entrapped oil particles.

• Paper, cloth or metal
screen used to catch
and trap dirt.
VANITA THAKKAR

BIT, VARNAMA

17
ENGINE STARTING SYSTEM
Start signal sent to starting motor 
Air, electric, or hydraulic motor, will
engage engine’s flywheel

Starting motor will crank / spin
the engine at a high enough rpm
Engine’s compression increases to
ignite the fuel  engine starts
running.

The engine accelerates to idle
speed.
When starter motor is overdriven by
the running motor it will disengage the
flywheel.
VANITA THAKKAR

BIT, VARNAMA

18
ENGINE STOPPING SYSTEM


Stopping fuel supply :

◦ Most commonly used.
◦ Fuel supply to fuel injection pump is cut by a
solenoid valve placed near the inlet of fuel
injection pumps.
◦ Solenoid valve : the valve needle has
magnetic head placed inside a solenoid (coil
Magnetic Force which
or wire).
Electric current in the coil
Fuel flow starts
moves needle.

Hand operated switch 
current stops

Needle comes back on
the supply inlet  Fuel
flow stops.
VANITA THAKKAR

ENGINE
STOPS
BIT, VARNAMA

19
ENGINE STOPPING SYSTEM
(CONTD.)

Other methods of stopping DE :
 Keeping

exhaust valve open.

 Shutting

of air supply.

VANITA THAKKAR

BIT, VARNAMA

20
THANKS !!!

VANITA THAKKAR
ASSOCIATE PROFESSOR,
MECHANICAL ENGINEERING DEPARTMENT,
BABARIA INSTITUTE OF TECHNOLOGY,
VARNAMA, VADODARA
VANITA THAKKAR

BIT, VARNAMA

21

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Diesel (Engine) Power Plant Components

  • 1. DIESEL (ENGINE) POWER PLANT - Vanita Thakkar Associate Professor, Mechanical Engineering Department, Babaria Institute of Technology, Varanama, Vadodara
  • 2. INTRODUCTION DIESEL (ENGINE) POWER PLANT (DPP) : A power plant in which Diesel Engine is used as a prime mover to for generation of electricity. VANITA THAKKAR BIT, VARNAMA 2
  • 3. RECALL : DIESEL ENGINE Constant pressure heat addition Constant volume heat rejection VANITA THAKKAR BIT, VARNAMA 3
  • 4. APPLICATIONS OF DPPs Central Station for Small and medium power outputs (upto 5-10MW capacities), e.g. in hilly or island areas (fuels like coal, natural gas are not available and requirements like water supply, grid, space, etc. of other types of power plants cannot be met). Can be used as : Standby unit . Nursery unit – temporary unit for setting up other power plants. Emergency unit – as in hospitals, malls, auditoriums, colleges, radio stations, etc. Mobile unit. Peak load plant. Captive Power Plant – for small industries. VANITA THAKKAR BIT, VARNAMA 4
  • 5. OUTLINE LAYOUT OF DPP VANITA THAKKAR BIT, VARNAMA 5
  • 6. GENERAL LAYOUT OF DPP : VANITA THAKKAR BIT, VARNAMA 6
  • 7. ESSENTIAL COMPONENTS OF DPP 9. GOVERNING SYSTEM 7. STARTING SYSTEM 10. GENERATOR VANITA THAKKAR BIT, VARNAMA 5. COOLING SYSTEM 8. STOPPING SYSTEM 7
  • 8. DIESEL ENGINE TWO STROKE ENGINE  Rugged and compact.  Simple design.  Smaller flywheel.  Develops more power for same speed and piston movement.  Less capital cost.  More favoured for DPP.  However, high operating cost, due to rising fuel costs (more specific fuel consumption). FOUR STROKE ENGINE  Low specific fuel consumption.  More effective lubrication.  More flexibility.  Less noisy exhaust.  Simple and better cooling.  Better scavanging.  Higher efficiency.  Now a days, more preferred for DPP due to high fuel costs. Available in : 75kW to 40 MW range. VANITA THAKKAR BIT, VARNAMA 8
  • 9. FUEL SUPPLY SYSTEM - typical VANITA THAKKAR BIT, VARNAMA 9
  • 10. COMMON RAIL FUEL SUPPLY SYSTEM VANITA THAKKAR BIT, VARNAMA 10
  • 11. COMMON RAIL FUEL SUPPLY SYSTEM (another representation) VANITA THAKKAR BIT, VARNAMA 11
  • 12. TYPICAL FUEL INJECTOR VANITA THAKKAR BIT, VARNAMA 12
  • 13. ENGINE COOLING SYSTEM ENGINE COOLING SYSTEM WATER COOLING (INDIRECT COOLING) FORCED CIRCULATION COOLING OPEN SYSTEM THERMOSTAT COOLING AIR COOLING (DIRECT COOLING) NATURAL COOLING (THERMOSYPHON COOLING) CLOSED SYSTEM PRESSURIZED WATER COOLING STEAM OR EVAPORATIVE COOLING BY-PASS COOLING SYSTEM VANITA THAKKAR BIT, VARNAMA 13
  • 14. ENGINE COOLING SYSTEM VANITA THAKKAR BIT, VARNAMA 14
  • 15. ENGINE LUBRICATIONEnsures frictionless SYSTEM operation of piston. Carries away dirt and particulates left out by piston movement. Carries away heat from engine cylinder. VANITA THAKKAR BIT, VARNAMA 15
  • 16. ENGINE EXHAUST SYSTEM VANITA THAKKAR BIT, VARNAMA 16
  • 17. AIR INTAKE SYSTEM  Wet type Dry type To supply clean, debrisfree and cool (supercharged) air with least noise. Wet type • Dirt from sucked / bubbled air sticks to oil in oil bath. • Then, air passes through screen type material to remove entrapped oil particles. • Paper, cloth or metal screen used to catch and trap dirt. VANITA THAKKAR BIT, VARNAMA 17
  • 18. ENGINE STARTING SYSTEM Start signal sent to starting motor  Air, electric, or hydraulic motor, will engage engine’s flywheel Starting motor will crank / spin the engine at a high enough rpm Engine’s compression increases to ignite the fuel  engine starts running. The engine accelerates to idle speed. When starter motor is overdriven by the running motor it will disengage the flywheel. VANITA THAKKAR BIT, VARNAMA 18
  • 19. ENGINE STOPPING SYSTEM  Stopping fuel supply : ◦ Most commonly used. ◦ Fuel supply to fuel injection pump is cut by a solenoid valve placed near the inlet of fuel injection pumps. ◦ Solenoid valve : the valve needle has magnetic head placed inside a solenoid (coil Magnetic Force which or wire). Electric current in the coil Fuel flow starts moves needle. Hand operated switch  current stops Needle comes back on the supply inlet  Fuel flow stops. VANITA THAKKAR ENGINE STOPS BIT, VARNAMA 19
  • 20. ENGINE STOPPING SYSTEM (CONTD.) Other methods of stopping DE :  Keeping exhaust valve open.  Shutting of air supply. VANITA THAKKAR BIT, VARNAMA 20
  • 21. THANKS !!! VANITA THAKKAR ASSOCIATE PROFESSOR, MECHANICAL ENGINEERING DEPARTMENT, BABARIA INSTITUTE OF TECHNOLOGY, VARNAMA, VADODARA VANITA THAKKAR BIT, VARNAMA 21