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SEMINAR ON

MANUFACTURING OF HARD GELATIN CAPSULES
AND EVALUATION OF CAPSULES




                SEMINAR BY :Mr Kailash Vilegave
                                     M Pharm.



                            Pragnayraje
INTRODUCTION –
 Mothes and Dublane was first patent one piece
   capsule made from gelatin in 1834.
 James Murdock was first person to get British Patent
   of two piece hard gelatin capsule in 1848.
MANUFACTURING OF HARD GELATIN CAPSULES :
1. Gelatin           4. Opaquising Agent

2. Plasticizer        5. Preservative

3. Colorants          6. Water




                                   Pragnayraje
GELATIN

 Properties
 Types :


  Type – A            Type – B
 * By Acid Hydrolysis.* By Alkaline Hydrolysis.
 * Firmness.        * Plasticity.



                                Pragnayraje
# BLOOM STRENGTH :
 It measures weight in grams required to move a
 standard plunger (dia – 0.5 inches to a fixed
 distance ) into a surface of 6.66% w/w held at 10
 for 17 hrs.

# VISCOSITY :
  Low viscosity ( 25-35 mp)
  High Bloom Strength ( 150-250 gm )



                                Pragnayraje
PLASTICIZER

- 5-10 % conc. is used for hard gelatin shell.
- 10-15% conc. is used for soft gelatin shell.

              COLORANTS
 Generally of two types :
 a. Soluble dyes.
 b. Insoluble Dyes.

     Aluminium Lakes                 Lakes

                                  Pragnayraje
OPAQUISING AGENT

  Eg. Titanium Dioxide (0.5%)

        PRESERVATIVE

          WATER
-Hot deminearlised water is used in the
 prepration of dipping solution.


                           Pragnayraje
FLOW CHART FOR PREPRATION OF GELATIN
  FROM RAW MATERIAL
Dry Bone          5% Hcl            Lime 10 %     Lime
       Bone meal 10-15 Dicalcium 4-8 hrs      Removed
                days Phosphate

Calf Skin             Lime 10 %           Water Bath
            Wash    6-12 hrs          10-30 hrs



Pork skin         Acid 1-5 %                Acid removal
            Wash Hcl 10-30 hrs
                                       Hot water extractor
Air Dry        Cool To solidify Vaccum Concn               Filter
            Mill To Size
                                           Pragnayraje
EVALUATION OF CAPSULES

Following are the tests that should be carried out for evaluation of
                              the capsules :
    Uniformity of weight.
    Content of the active ingredients in the capsules.
    Disintegration Test.
    Dissolution Test.

    Uniformity of weight :
    - 20 intact capsules taken .


                                          Pragnayraje
Content of the active ingredients in the capsules :

- Generally 20 capsules or such other no as indicated in
   the monograph are taken .

 Disintegration Test :
- One one capsule is placed in each of the six tubes of the
  basket and temperature is maintained at 37 + 2

 Dissolution Test :
- 1000 ml of water of 36.5 to 37.5.
- The sample passes the test if the amount of active
  ingredients in the soln. is not less than 70%.
                                     Pragnayraje
REFERENCES
* Pharmaceutical dosage forms by Leon
  Lachman.
* Dispensing For Pharmaceutical Students
  by Cooper and Gunn.
* www.google.com



                          Pragnayraje
Pragnayraje

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Capsule 1 manufacturing and qc test by Kailash Vilegave

  • 1. SEMINAR ON MANUFACTURING OF HARD GELATIN CAPSULES AND EVALUATION OF CAPSULES SEMINAR BY :Mr Kailash Vilegave M Pharm. Pragnayraje
  • 2. INTRODUCTION –  Mothes and Dublane was first patent one piece capsule made from gelatin in 1834.  James Murdock was first person to get British Patent of two piece hard gelatin capsule in 1848. MANUFACTURING OF HARD GELATIN CAPSULES : 1. Gelatin 4. Opaquising Agent 2. Plasticizer 5. Preservative 3. Colorants 6. Water Pragnayraje
  • 3. GELATIN  Properties  Types : Type – A Type – B * By Acid Hydrolysis.* By Alkaline Hydrolysis. * Firmness. * Plasticity. Pragnayraje
  • 4. # BLOOM STRENGTH : It measures weight in grams required to move a standard plunger (dia – 0.5 inches to a fixed distance ) into a surface of 6.66% w/w held at 10 for 17 hrs. # VISCOSITY : Low viscosity ( 25-35 mp) High Bloom Strength ( 150-250 gm ) Pragnayraje
  • 5. PLASTICIZER - 5-10 % conc. is used for hard gelatin shell. - 10-15% conc. is used for soft gelatin shell. COLORANTS Generally of two types : a. Soluble dyes. b. Insoluble Dyes. Aluminium Lakes Lakes Pragnayraje
  • 6. OPAQUISING AGENT Eg. Titanium Dioxide (0.5%) PRESERVATIVE WATER -Hot deminearlised water is used in the prepration of dipping solution. Pragnayraje
  • 7. FLOW CHART FOR PREPRATION OF GELATIN FROM RAW MATERIAL Dry Bone 5% Hcl Lime 10 % Lime Bone meal 10-15 Dicalcium 4-8 hrs Removed days Phosphate Calf Skin Lime 10 % Water Bath Wash 6-12 hrs 10-30 hrs Pork skin Acid 1-5 % Acid removal Wash Hcl 10-30 hrs Hot water extractor Air Dry Cool To solidify Vaccum Concn Filter Mill To Size Pragnayraje
  • 8. EVALUATION OF CAPSULES Following are the tests that should be carried out for evaluation of the capsules :  Uniformity of weight.  Content of the active ingredients in the capsules.  Disintegration Test.  Dissolution Test. Uniformity of weight : - 20 intact capsules taken . Pragnayraje
  • 9. Content of the active ingredients in the capsules : - Generally 20 capsules or such other no as indicated in the monograph are taken . Disintegration Test : - One one capsule is placed in each of the six tubes of the basket and temperature is maintained at 37 + 2 Dissolution Test : - 1000 ml of water of 36.5 to 37.5. - The sample passes the test if the amount of active ingredients in the soln. is not less than 70%. Pragnayraje
  • 10. REFERENCES * Pharmaceutical dosage forms by Leon Lachman. * Dispensing For Pharmaceutical Students by Cooper and Gunn. * www.google.com Pragnayraje