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Cement/Fly Ash /Metakaolin Ternary Blends: Effects on Compressive Strengths of Mortars and Economics Presented By: Billy Wiggins, P.E., Associate Member ACI Committee 232
Points of Discussion ,[object Object],[object Object],[object Object],[object Object]
Pozzolans ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
ACI Definition ,[object Object]
Pozzolanic Reactions ,[object Object],[object Object],[object Object],[object Object],[object Object]
Improved Aggregate-Cement Interface ,[object Object],[object Object],[object Object]
Fly Ash ,[object Object],[object Object],[object Object],[object Object],[object Object]
Fly Ash Properties in Cement ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Silica Fume ,[object Object],[object Object],[object Object]
Properties of Silica Fume ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Metakaolin ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Properties of Metakaolin ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Ternary Blends ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Improved Particle Packing
Improved Workability
Experiment Design ,[object Object],[object Object],[object Object],[object Object],[object Object]
Mix Matrix % Repalcement of Cement 10/30 5/30 30/0 30 10/15 5/15 15/0 15 0/10 0/5 0/0 0 Flyash 10 5 0 Metakaolin
Recipes 0.41 0.45 0.44 0.48 0.53 0.52 0.54 0.50 0.52 Flow % Increase 0.46 0.45 0.48 0.47 0.50 0.49 0.45 0.47 0.49 W/(C+Pozz) Ratio 74 37 74 37 74 37 0 0 0 Metakaolin (g) 222 222 111 111 0 0 222 111 0 Flyash (g) 341.0 336.5 354.4 350.0 368.0 363.4 332.1 345.6 359 Water (g) 444 481 555 592 666 703 518 629 740 Cement (g) 2035 2035 2035 2035 2035 2035 2035 2035 2035 Sand (g) 0.3 0.3 0.15 0.15 0 0 0.3 0.15 0 %FA 0.1 0.05 0.1 0.05 0.1 0.05 0 0 0 %MK Mix #9 Mix #8 Mix #7 Mix #6 Mix #5 Mix #4 Mix #3 Mix #2 Mix #1 Recipes for Cement Mortars
 
Cost Analysis I
Cost Analysis II 10.12 8.06 7.27 6.92 7.06 6.55 8.10 6.71 6.92 cost of a ton of mortar/psi 3839 4135 5648 5131 6128 5759 3433 4467 4,652 28d Fc 38.86 33.33 41.06 35.53 43.26 37.73 27.80 30.00 32.19 cost for 1 ton of mortar 74 37 74 37 74 37 0 0 0 Metakaolin 222 222 111 111 0 0 222 111 0 Fly ash 444 481 555 592 666 703 518 629 740 Cement 2035 2035 2035 2035 2035 2035 2035 2035 2035 Sand 0.3 0.3 0.15 0.15 0 0 0.3 0.15 0 %FA 0.1 0.05 0.1 0.05 0.1 0.05 0 0 0 %MK Mix #9 Mix #8 Mix #7 Mix #6 Mix #5 Mix #4 Mix #3 Mix #2 Mix #1(CM) Cost Comparison of Blends @ 28 Day Compressive Break Strengths
Cost Analysis III
Cost Analysis IV
Cost Analysis V
Conclusion ,[object Object],[object Object],[object Object],[object Object]
Questions?

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Metakaolin presentation

  • 1. Cement/Fly Ash /Metakaolin Ternary Blends: Effects on Compressive Strengths of Mortars and Economics Presented By: Billy Wiggins, P.E., Associate Member ACI Committee 232
  • 2.
  • 3.
  • 4.
  • 5.
  • 6.
  • 7.
  • 8.
  • 9.
  • 10.
  • 11.
  • 12.
  • 13.
  • 16.
  • 17. Mix Matrix % Repalcement of Cement 10/30 5/30 30/0 30 10/15 5/15 15/0 15 0/10 0/5 0/0 0 Flyash 10 5 0 Metakaolin
  • 18. Recipes 0.41 0.45 0.44 0.48 0.53 0.52 0.54 0.50 0.52 Flow % Increase 0.46 0.45 0.48 0.47 0.50 0.49 0.45 0.47 0.49 W/(C+Pozz) Ratio 74 37 74 37 74 37 0 0 0 Metakaolin (g) 222 222 111 111 0 0 222 111 0 Flyash (g) 341.0 336.5 354.4 350.0 368.0 363.4 332.1 345.6 359 Water (g) 444 481 555 592 666 703 518 629 740 Cement (g) 2035 2035 2035 2035 2035 2035 2035 2035 2035 Sand (g) 0.3 0.3 0.15 0.15 0 0 0.3 0.15 0 %FA 0.1 0.05 0.1 0.05 0.1 0.05 0 0 0 %MK Mix #9 Mix #8 Mix #7 Mix #6 Mix #5 Mix #4 Mix #3 Mix #2 Mix #1 Recipes for Cement Mortars
  • 19.  
  • 21. Cost Analysis II 10.12 8.06 7.27 6.92 7.06 6.55 8.10 6.71 6.92 cost of a ton of mortar/psi 3839 4135 5648 5131 6128 5759 3433 4467 4,652 28d Fc 38.86 33.33 41.06 35.53 43.26 37.73 27.80 30.00 32.19 cost for 1 ton of mortar 74 37 74 37 74 37 0 0 0 Metakaolin 222 222 111 111 0 0 222 111 0 Fly ash 444 481 555 592 666 703 518 629 740 Cement 2035 2035 2035 2035 2035 2035 2035 2035 2035 Sand 0.3 0.3 0.15 0.15 0 0 0.3 0.15 0 %FA 0.1 0.05 0.1 0.05 0.1 0.05 0 0 0 %MK Mix #9 Mix #8 Mix #7 Mix #6 Mix #5 Mix #4 Mix #3 Mix #2 Mix #1(CM) Cost Comparison of Blends @ 28 Day Compressive Break Strengths
  • 25.