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ASCOM Three phase separators
                          Compact, efficient and less sensitive to wave motion

                          The performance requirements of horizontal
SHEET NO. 1 | JULY 2010




                          three phase separators have experienced a
                          strong development in the past decade. This
                          resulted from increasingly challenging
                          separation duties, i.e. on FPSO‘s.
                          ASCOM separator designs stand out for two
                          reasons: 1) sophisticated dynamic CFD
                          simulation design methods are routinely
                          used to optimise the use of available space
                          in the vessel; 2) proprietary state-of-the-art
                          separation internals are applied with
                          unmatched performance characteristics.

                          New build and revamp
                          The Ascom design methodology can easily be applied
                          to improve the performance of existing separators. All
                          internals can be installed through manways.

                          Overall design methodology
                          Ascom separators are designed so that upon entry
                          the fluids are efficiently pre-separated into a gas and
                          liquid phase. These two flows then are carefully
                          distributed over the gas and liquid section of the
                          separator. This is achieved by the inlet device, a
                          critical component of the separator, and by using
                          Computational Fluid Dynamics(CFD)design methods
                          to optimise the flow path of the two fluid phases.

                          Oil / water separation
                          The even distribution of the liquid phase is achieved     Summary
                          through the use of customised distribution baffles,       The advantages of ASCOM separators / HiPer
                          which can also mitigate any occurring wave motion.        separation internals are:
                          The application of an ASCOM HiPer coalescer plate         • Minimum separator size
                          pack can further enhance the oil/water separation         • Maximum overall liquid separation efficiency
                          performance of the separator.                                from gas,
                                                                                    • Maximum oil from water and water from oil
                          Gas / liquid separation                                      separation efficiency,
                          The bulk of the gas/liquid separation takes place in      • Less sensitive to any wave motion of FPSO‘s
                          and directly downstream of the inlet device. ASCOM        • Excellent turndown characteristics,
                          offers a full range of different inlet devices, ranging   • Low pressure drop,
                          from vane type inlet devices to the powerful HiPer        • Clean & fouling service possible,
                          inlet cyclones to take on any challenge.                  • No maintenance due to robust design,
                          Downstream of the gravity separation section the          • Installation through manway,
                          proprietary ASCOM demisting internals will                • No welding required for installation,
                          guarantee the removal of any remaining fine liquids.      • Easily replaces existing older internals.


                          Further reading:
                          Factsheet 11/12      HiPer Inlet Diffusers
                          Factsheet 13/14/15   HiPer Mist Eliminating Equipment
                          Factsheet 16         HiPer Perforated Distributor
ASCOM Scrubbers (gas/liquid separators)
                          Maximising performance, minimising carryover
                          Improving the gas / liquid separation
SHEET NO. 2 | JULY 2010




                          efficiency of vertical separators (‗Scrubbers‘)
                          can relatively easily be achieved through the
                          thorough consideration of the fluid flows into
                          and within the vessel and ensuring these
                          flows are handled in a smooth manner. The
                          selection of high performance vessel
                          internals in this regard is critical as the cost
                          benefits of cheap internals do not weigh up to
                          the advantages of achieving much higher
                          separation efficiencies and the risks of poor
                          performance, e.g. compressor failure(s).

                          Inlet device: the most critical item
                          The most critical item is the selection of the inlet
                          device. In the industry a wide range of types is being
                          used, ranging from inlet baffles, half open pipes to
                          more elaborate vane type inlet devices and cyclonic
                          inlet devices. Irrespective of the service, only vane
                          type inlet devices and cyclonic inlet devices will
                          handle the fluids smoothly enough at the inlet nozzle
                          to benefit most during the remaining separation
                          process. This is being recognized by ASCOM and this
                          approach has also been applied to the other internals
                          in the HiPer product range!

                          Droplet coalescence: maximizing overall
                          performance
                          The bulk of the separation takes place by gravity
                          between the inlet nozzle and the mist eliminating
                          equipment. In situations where conditions are
                          demanding (high liquid loading, high operating
                                                                                     Summary
                          pressure, small vessel) coalescers can be considered
                                                                                     The advantages of the ASCOM HiPer internals
                          to maximise separation efficiency. Obviously this
                                                                                     are:
                          technology can also be employed to reduce the vessel
                          size.
                                                                                     •   Maximise droplet coalescence,
                                                                                     •   Maximise overall liquid separation efficiency
                          Mist elimination: protection of downstream                     from gas,
                          equipment                                                  •   Excellent turndown characteristics,
                          The overall mist eliminating efficiency depends on the     •   Low pressure drop,
                          amount of liquid entrained in the gas, the droplet size    •   Clean & fouling service possible,
                          distribution, and the efficiency of the mist eliminating   •   No maintenance due to robust design,
                          equipment. The equipment will be selected and              •   Removable through Man Way,
                          designed such to ensure the highest performance            •   No welding required for installation,
                          under the particular operating conditions.                 •   Easily replaces existing older internals.


                          Further reading:
                          Factsheet 11/12      HiPer Inlet Diffusers
                          Factsheet 13/14/15   HiPer Mist Eliminating Equipment
HiPer MixedFlow de-oiling hydrocyclones
                          Compact produced water treatment
                          Tangential deoiling hydrocyclones have long
                          been present on the upstream produced
SHEET NO. 3 | JULY 2010




                          water market. With governments around the
                          globe increasingly sharpening the maximum
                          allowable oil in water discharge quantities to
                          a maximum of 20 ppm and below,
                          convention-nal hydrocyclones are often not
                          adequate to meet these new national and
                          international regulations.


                          MixedFlow Hydrocyclones
                          Contrary to tangential or axial cyclones, the ASCOM
                          MixedFlow Hydrocyclone is based on a mixed flow
                          principle, which results in a stabilizing and coalescing
                          effect on the oil-water flow. All available pressure
                          energy is converted in to a rotating motion within the
                          cyclone.

                          This results in the generation of much higher G-forces
                          that will be responsible for an adequate and stable oil-
                          water separation. Adverse effects usually emerging in
                          conventional cyclones, such as boundary layer
                          disturbances and flow-destabilization do not occur and,
                          not surprisingly, recent test data confirms earlier
                          findings that the ASCOM MixedFlow Hydrocyclone has
                          an excellent performance by showing both very high
                          separation efficiency and a low pressure drop.


                          Summary
                          The advantages of the ASCOM MixedFlow
                          Hydrocyclone are:

                          •   Extremely high separation efficiency,
                          •   Very low pressure drop,
                          •   Low maintenance due to robust design,
                          •   Easily replaces existing hydrocyclone liners.




                          Further reading:
                          Factsheet 11/12      HiPer Inlet Diffusers
                          Factsheet 13/14/15   HiPer Mist Eliminating Equipment
HiPer Vane Diffuser
                           Maximising the gas / liquid separation efficiency
SHEET NO. 11 | JULY 2010




                           In the processing industry a wide range of inlet
                           devices are being used ranging from inlet
                           baffles, half open pipes to more elaborate vane
                           type inlet devices and cyclonic inlet devices.
                           Irrespective of the service, only vane type inlet
                           devices and properly designed cyclonic inlet
                           devices will handle the fluids at the inlet nozzle
                           adequately and will maximise the separation
                           performance. All other inlet devices will result
                           in a very poor gas distribution AND in an
                           increase of the liquid content entrained in the
                           gas due to the high shear forces exerted by
                           these devices.

                           Ensuring excellent bulk gas / liquid separation
                           The overall separation efficiency of a particular vessel
                           can only be maximised when the bulk amount of the
                           liquid is separated at the inlet nozzle. This requires the
                           incoming fluid flow to be smoothly introduced into the
                           vessel such that the velocities are reduced and the
                           liquid can separate by gravity.

                           The ASCOM HiPer Vane Diffuser will ensure an
                           adequate gas distribution as a direct result of its
                           aerodynamically optimised vane geometry. The
                           geometry and layout contain large open areas and
                           therewith ensures that there is no additional pressure
                           drop, no potential for blockage and no maintenance
                           required due to the very robust design.

                           Summary
                           The advantages of the ASCOM HiPer Vane
                           Diffuser are:

                           •   Smooth introduction of fluids in to vessel,
                           •   Maximises liquid drop-out,
                           •   Good gas distribution,
                           •   Integrated Flow Conditioner,
                           •   No pressure drop,
                           •   No blockage possible due to large open areas,
                           •   No maintenance due to robust design,
                           •   Removable through Man Way,
                           •   No welding required for installation,
                           •   Easily replaces existing older inlet devices.


                           Further reading:
                           Factsheet 11/12      HiPer Inlet Diffusers
                           Factsheet 13/14/15   HiPer Mist Eliminating Equipment
HiPer Inlet Cyclone
                           Maximising the gas / liquid separation efficiency

                           The HiPer Inlet Cyclone Separator can be
SHEET NO. 12 | JULY 2010




                           applied as inlet device in both vertical and
                           horizontal 2 and 3 phase separators. The
                           HiPer Inlet Cyclone is based on the principle
                           of creating centrifugal forces in order to
                           perform efficient gas-liquid separation. The
                           multiphase flow from the inlet piping is
                           gently introduced into the cyclone with a
                           special designed low shear inlet section.
                           Inside the cyclone gas and liquid are
                           separated by g forces, liquid flows
                           downwards into the liquid section of the
                           separator and gas exits through the vortex
                           finder of the inlet cyclone after which
                           further demisting can be performed in
                           downstream equipment if necessary.

                           Ensuring excellent liquid-liquid separation and
                           foam breaking performance
                           The low shear design and moderate g forces in the
                           HiPer Inlet Cyclone are beneficial in three phase
                           separation and applications where foam is present in
                           the inlet stream due to the foam breaking performance
                           of the cyclone. Strong reductions of anti-foam
                           chemicals are possible with HiPer Inlet Cyclones in
                           foam sensitive applications.

                           Summary
                           The advantages of the ASCOM HiPer Inlet Cyclone
                           Diffuser are:

                           •   High gas and liquid handling capacity,
                           •   Efficient bulk gas-liquid separation,
                           •   Low shear design to enhance oil-water
                               separation,
                           •   Geometry optimised with R&D and CFD
                               simulations,
                           •   Foam breaking,
                           •   No maintenance due to robust design,
                           •   Installation through Man Way,
                           •   No welding required for installation,
                           •   Wide operating range of 0—100% of design
                               flow,
                           •   Easily replaces existing older inlet devices.
HiPer Mesh Mist Eliminator
                           Droplet removal for a wide range of conditions

                           Wire mesh mist eliminators have long been
SHEET NO. 13 | JULY 2010




                           applied in the upstream and downstream
                           processing industries. As a stand-alone
                           device or in combination with vane or cyclone
                           mist eliminators this device can be used over
                           a wide range of non-fouling operating
                           conditions.


                           Characteristics
                           The HiPer Mesh Mist Eliminator is a highly efficient
                           mist eliminating device within its operating window. It
                           is suitable for non-fouling environments; it has
                           excellent turndown properties (25 – 100%) and can be
                           used in a wide range of services such as separators,
                           compressor suction scrubbers and dehydration
                           columns, both in new built and retrofit applications. It
                           is made of multiple layers of crinkled wire and
                           therewith is able to catch and agglomerate small
                           droplets and limit the carryover to a minimum. The
                           mesh will be made according to the material
                           specification in the vessel datasheet and designed to
                           fit the respective vessel diameter. It will be made in
                           sections small enough to be removable through the
                           Man Way.


                           Summary
                           The advantages of the ASCOM Mesh Mist
                           Eliminator are:

                           •   Maximises liquid droplet separation from gas
                               within operating window,
                           •   Significantly increased liquid handling
                               capacity,
                           •   Excellent turndown properties (25 – 100%),
                           •   No maintenance due to robust design,
                           •   Removable through Man Way,
                           •   No welding required for installation,
                           •   Easily replaces existing older demisting
                               equipment.
HiPer Vane Mist Eliminator
                           Good performance in LP and fouling services

                           Vane mist eliminators have long been applied
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                           in the upstream and downstream processing
                           industries. As a stand-alone device or in
                           combination with cyclone mist eliminators
                           this device can be used over a wide range of
                           fouling and non-fouling operating conditions.


                           Characteristics
                           The HiPer Vane Mist Eliminator is an efficient mist
                           eliminating device within its particular operating
                           window. Industry experience learns that the droplet
                           separation efficiency of vane mist eliminators
                           operating at pressures greater than 10 barg rapidly
                           decreases.

                           Vane mist eliminators are suitable for fouling and
                           non-fouling environments and can be used in a wide
                           range of services such as separators and
                           compressor suction scrubbers, both in new built and
                           retrofit applications. The vane mist eliminators are
                           made of curved parallel plates with special
                           characteristics related to the particular service to
                           collect and drain the liquid separated. It will be made
                           in sections small enough to be removable through
                           the Man Way.


                           Summary
                           The advantages of the ASCOM Vane Mist
                           Eliminator are:

                           •   Wide range of Vane Mist Eliminators
                               designed for various services,
                           •   Suitable for fouling service,
                           •   No maintenance due to robust design,
                           •   Removable through Man Way,
                           •   No welding required for installation,
                           •   Easily replaces existing older demisting
                               equipment.
HiPer Cyclone Mist Eliminator
                           State-of-the-art cyclonic mist elimination
                           In situations where the conditions are
                           demanding due to an elevated operating
                           pressure, a large amount of liquid entrained
SHEET NO. 15 | JULY 2010




                           in the gas or limited gas space / vessel
                           diameter available, demisting cyclones have
                           increasingly been accepted over the past
                           decade. To date several generations of mist
                           eliminating cyclones have been put in to
                           operation.

                           ASCOM now introduces:
                           The Newest Generation of cyclonic mist eliminating:                         State-of-the-art (2008)
                                                                                                       Mist elimination using
                           ASCOM HiPer Mist Elimination Cyclone                                        Advanced aeronautical
                           Particular and significant improvements have been                           design expertise
                           made to the cyclone design using the special
                           advanced aeronautical technology for optimising the                         Efficiency:           +++
                           vane blade’s aero dynamical shape to achieve an even                        Low pressure drop:    ++
                           better pressure to velocity conversion. This leads to                       Turndown:             ++
                           reduced pressure drops and lower shear stresses                             Compactness:          +++
                           between the gas and liquid within the cyclone. These
                           two parameters allow a higher gas flow rate per          Previous generations of mist eliminating
                           cyclone tube and consequentially this can lead to
                           smaller vessel sizes or higher throughputs in retrofit
                                                                                    cyclones included the following types:
                           situations. In addition to this, the cyclones liquid
                           handling capacity has been increased significantly.                        1st Generation (1940)
                                                                                                      Reverse Flow Cyclone
                           This makes the ASCOM Cyclone Mist Eliminator not                           Change of gas flow direction
                           just another 3rd Generation Cyclone type, but its
                           capabilities push the cyclone to a whole new level:                        Efficiency:            ++
                                                                                                      Low pressure drop:     --
                           The next generation in demisting!!                                         Turndown:              -
                                                                                                      Compactness:           --
                           Summary
                           The advantages of the ASCOM HiPer Mist                                     2nd Generation (1980)
                           Eliminating Cyclones are:                                                  Axial Flow Cyclone
                           • Newest Generation demisting cyclones,                                    No change of gas flow direction
                           • Designed with advanced aeronautical
                              technology,                                                             Efficiency:            +
                           • Maximises liquid droplet separation from gas,                            Low pressure drop:     +
                           • Significantly increased liquid handling capacity,                        Turndown:              -
                           • Excellent gas distribution properties,                                   Compactness:           +
                           • Excellent performance in fouling service,
                           • Reduced pressure drop,                                                   3rd Generation (1995)
                           • No maintenance due to robust design,                                     Pure Axial Recycle Flow Cyclone
                           • Removable through Man Way,                                               Recycle of secondary gas flow
                           • No welding required for installation,
                           • ASCOM State of the Art technology,                                       Efficiency:            ++
                           • Easily replaces existing older mist eliminating                          Low pressure drop:     +
                              equipment.                                                              Turndown:              +/-
                                                                                                      Compactness:           ++
HiPer Perforated Distributor
                           Optimised oil / water separation & wave mitigation

                           When gas and liquid enter a horizontal
SHEET NO. 16 | JULY 2010




                           vessel the flow velocity is relatively high
                           and only after the flows properly have been
                           distributed over the entire available cross-
                           sectional area, separation can take place to
                           achieve the efficiencies predicted by
                           calculation.

                           Liquid Distribution Optimised
                           For horizontal vessels equipped with vane type inlet
                           devices the fluids are being introduced much more
                           evenly and consequently at lower velocities. As a
                           result of the pressure drop over the downstream
                           demisting equipment an even gas distribution can
                           be achieved. However, for vessels equipped with
                           cyclonic inlet devices the gas exiting these cyclones
                           in jets needs redistribution to maximise the liquid
                           drop out due to gravity separation.

                           In order to maximise the separation of oil droplet
                           from water and water droplets from oil separation,
                           horizontal    three     phase     separators    require
                           distributions baffles in the liquid phase. The liquids
                           dropping down from the vane type inlet device or
                           those being introduced through the inlet cyclones
                           create a highly turbulent inlet liquid zone. The liquid
                           velocities need to be reduced and evenly distributed
                           over the entire cross-sectional area. This is best
                           achieved by introducing liquid distribution baffles.


                                                                                     Summary
                                                                                     The advantages of the ASCOM HiPer Perforated
                                                                                     Distributor are:

                                                                                     •   Maximises liquid droplet separation from gas,
                                                                                     •   Maximises oil separation from water,
                                                                                     •   Maximises water separation from oil,
                                                                                     •   Excellent sand handling capability,
                                                                                     •   Low pressure drop,
                                                                                     •   No maintenance due to robust design,
                                                                                     •   Equipped with removable Man Way,
                                                                                     •   Removable through vessel Man Way,
                                                                                     •   No welding required for installation,
                                                                                     •   Easily replaces existing older perforated
                                                                                         baffles.
HiPer Solids Removing Cyclones
                           Robust, reliable & qualified for sub-sea separation
                           Produced sand can be removed from one or                  Multi-Purpose Applications
                           more well streams at a wellhead platform or               In view of the low water requirement and the ability to
SHEET NO. 19 | JULY 2010




                           remote location, but it is not always                     fluidise considerable amounts of solids within a
                           practical or economical to do so. Therefore,              reasonable period of time, the HiPer Solids Removing
                           most operators chose to have the sand                     Cyclone forms the basis of ASCOM’s solids handling
                                                                                     approach. Besides removing solids from a vessel, the
                           settle in the separators first, from where it
                                                                                     cyclone can be employed to transport accumulated
                           can be removed from the process system.                   solids over a larger distance to a bagging station for
                           The first step thereto is to fluidise the sand            instance, or used to cycle the solids between
                           into a motion fluid and route it to a location            accumulators during solids cleaning operations.
                           for accumulation, cleaning and packaging.

                           Principle
                           ASCOM has developed a number of complemen-
                           tally solutions to fluidise solids. The HiPer Solids
                           Removing Cyclones introduce a cyclonic flow of
                           produced water into the layer of solids which leads
                           to the fluidisation of the particles. The cyclonic flow
                           also creates a low pressure zone in the eye of the
                           cyclone, exactly where the extraction point is
                           located. This pressure gradient drives the slurry
                           removal. Per Solids Removing Cyclone a water flow
                           rate is required of less than 5 m3/hr at a minimum
                           pressure above the vessel’s operating pressure.
                           However, at low operating pressures in order to
                           extract the slurry from the vessel and process it to
                           its designated location, the flow may require
                           boosting.
                                                                                     Summary
                           Effective Removal Zone                                    The advantages of the ASCOM HiPer Sand
                           Subject to the availability of produced water and the     Removing Cyclone:
                           area that needs to be covered, one or more Solids         • Low motion fluid flow rate required
                           Removing Cyclones can be installed in one or              • Good sand fluidisation & removal
                           multiple sections. A minimum distance is kept             • Excellent sand removal in combination with
                           between the cyclones for the circulating water flow         HiPer Sandjetting System
                           around each cyclone not to interfere with one             • Not prone to blockage
                           another. The effective solids removal zone is             • Excellent performance in fouling service
                           approximately 1 meter in diameter and as a                • Excellent pressure drop characteristics
                           consequence, solids outside this zone will only be        • Low maintenance due to robust design
                           removed provided the angle between the solids and         • Removable through Man Way
                           the effective removal zone is larger than 34              • No welding required for installation
                           degrees, the repose angle of sand.                        • Easily replaces existing older sparging
                                                                                       equipment
                           Reliability confirmed for Sub-Sea Separation              • Can be used in combination with:
                           In view of the fact that the Solids Removing Cyclone        HiPer Sandjetting System,
                           only contain large openings, the design is very             HiPer Solids Accumulator,
                           robust and very reliable, to such extend that the           HiPer Solids Cleaning System, and
                           technology has been qualified for use in sub-sea            HiPer Solids Bagging Station.
                           separators by a major oil company.
ASCOM TwinLine Gas/Liquid Separator
                           Compact, highly efficient & built to piping code
                           The space availability for economic                       Higher liquid handling capacity, incl. under
                           debottlenecking of existing facilities has                dynamic flow conditions such as slugs
SHEET NO. 31 | JULY 2010




                           increasingly reduced and the installation of              As a result of an overall higher separation efficiency
                           minimal facility platforms has significantly              achieved in two stages, firstly the liquid load to the
                                                                                     downstream equipment is significantly less, and/or
                           increased over the past decade. This
                                                                                     secondly the TwinLine Gas/Liquid Separator can
                           resulted in the development of compact                    handle and increased liquid flow compared to the
                           (―in-line‖) gas-liquid separation equipment,              conventional single-stage design with similar
                           built according to piping specification.                  performance. This makes the TwinLine Separator
                                                                                     much more reliable under more dynamic flow
                           Design improvements                                       conditions, as the second stage effectively and
                           ASCOM has developed and patented a set of new             efficiently watches over the performance of the first
                           innovative solutions to overcome the limitations          stage and covers where necessary.
                           experienced with the first generation of compact
                           separation equipment. The particular design               Improved turndown performance
                           approach that forms the basis of these solutions          As a result of its design, a TwinLine Separator has a
                           leads to a stabilizing and coalescing effect of the       better turndown performance than a conventional
                           fluid flow and adverse effects usually experienced in     single boot inline separator design. Under turndown
                           inline cyclones, such as boundary layer                   conditions the first separation stage will likely see a
                           disturbances and flow-destabilization, do not occur.      reduction in the separation efficiency as the reduced
                           In addition, the TwinLine Gas/Liquid Separator is         driving force may affect the liquid film stability. This
                           based on a 2-stage separation principle.                  often leads to liquid carryover. Due to the presence
                                                                                     of the second stage and due to its particular design
                           This results in the ASCOM TwinLine Gas/Liquid             characteristics, the fluids’ motion is reinforced such
                           Separator design to stand out in three areas:             that efficient droplet separation can occur, even
                           1) Higher overall liquid separation efficiency,           under turndown conditions.
                           2) Higher liquid handling capacity, incl. under
                              dynamic flow conditions such as slugs,
                           3) Improved turn-down performance.

                           Higher overall liquid separation efficiency
                           The first stage of the TwinLine Gas/Liquid Separator
                           is designed to separate the bulk of the liquid, similar
                           to a conventional and single boot inline separator.
                           Where the liquid not separated in this stage
                           becomes actual carryover in the conventional
                           design, the second stage of the TwinLine Gas/Liquid
                           Separator reinforces the fluids’ rotational motion due
                           to the particular design characteristics, such that the
                           droplets still entrained can be separated efficiently.

                           The estimated liquid from gas separation efficiency
                           for the conventional design would be in the range of
                           90 to 98%, subject to the particular operating
                           conditions. The estimated liquid from gas separation
                           efficiency achieved by the TwinLine Gas/Liquid
                           Separator is similar to a conventional design in the
                           first stage and whereas the second stage boosts the
                           overall separation efficiency and operational
                           reliability under dynamic flow conditions.
Summary
                           The advantages of ASCOM TwinLine Gas/Liquid
                           Separators:
                           • Very compact design – ―In-Line‖, minimising
                             space and weight requirements
                           • High separation efficiency
                           • High Liquid content in Gas can be handled
                           • One or multiple separation stages
SHEET NO. 31 | JULY 2010




                           • Low pressure drop
                           • Low maintenance due to robust design
                           • Retrofit: replaces existing pipe spools
                             upstream of a scrubber or dehydration
                             column
                           • New built: can replace 2-Phase separators in
                             combination with a compact scrubber
                           • Very suitable for compact separation units to
                             be used in marginal field development
                           • Can be used in combination with other
                             compact separation equipment such as
                             Compact Desanding Cyclone, Compact De-
                             oiling Cyclone and Compact Degassing
                             Cyclone.
ASCOM Inline Desander
                           Compact, highly efficient & built to piping code
                           The space availability for economic                         Desander an ideal technology to remove the bulk of
                           debottlenecking of existing facilities has                  the sand before it enters the separator. This can
SHEET NO. 32 | JULY 2010




                           increasingly reduced and the installation of                save significant downtime and associated costs to
                           minimal facility platforms has significantly                remove the sand from the separators manually. The
                                                                                       Inline Desander can be installed during a brown field
                           increased over the past decade. This
                                                                                       modification project or integrated in the process
                           resulted in the development of compact                      during the engineering stage of a new built facility.
                           (―in-line‖)    gas-liquid-sand   separation
                           equipment, built according to piping
                           specification.

                           Design improvements
                           ASCOM has developed and patented a set of new
                           innovative solutions to overcome the limitations
                           experienced with the first generation of compact
                           separation equipment. The particular design
                           approach that forms the basis of these solutions
                           leads to a stabilizing effect of the fluid flow and
                           adverse effects usually experienced in inline
                           cyclones, such as boundary layer disturbances and
                           flow-destabilization, do not occur.

                           This results in the ASCOM Inline Desander
                           design to stand out in three areas:
                           1) High overall sand separation efficiency,
                           2) High gas handling capacity,
                           3) Low pressure drop.
                                                                                       In situations where the sand load is very high or
                           High overall sand separation efficiency                     sand slugs may be occurring, the Inline Desander
                           The fluids are brought into rotation by a static swirl      can be designed in a 2-stage configuration. In the
                           element. This swirl element is designed using air-foil      first stage, the bulk of the sand is separated and in
                           technology to ensure a stable flow in the separation        the second stage, as a result of the smaller diameter
                           chamber. As the direction and the velocity of the           of the cyclone, a separation polishing effect is
                           fluid flow are identical around the circumference of        achieved due to the higher g-forces generated.
                           the desanding cyclone, this leads to a very stable
                           liquid film and boundary layer through which the
                           particles migrate to the wall. In the event gas is
                           present, the liquid film is further stabilized. The
                           absence of disturbances in the liquid film avoids
                           significant particle re-entrainment. In addition to this,
                           in order not to disrupt the driving force that keeps
                           the liquid film stable, the gas and liquid flow are
                           extracted in a very gradual manner from the
                           separation chamber. This leads to a high overall
                           sand separation efficiency in a highly compact
                           manner.

                           The separation efficiency of the ASCOM Inline
                           Desander is significantly higher than that of
                           commonly used sand traps. This makes the Inline
High gas handling capacity
                           As a direct result of the even fluid flow distribution
                           across the circumference of the Inline Desanding
                           cyclone and the gradual extraction of the fluids from
                           the separation chamber, the Inline Desander is able
                           to handle a gas volume fraction of 0 – 100%.

                           When processing fluids with high gas volume
SHEET NO. 32 | JULY 2010




                           fractions, the liquid film is actually stabilised and as
                           a result the sand separation efficiency continues to
                           be high. The Inline Desander is always tailor-made
                           to suit certain pressure drop limitations and
                           efficiency requirements. The designs proposed
                           typically consider the bigger picture and are
                           therefore often unconventional and making use of
                           ASCOM’s complementary compact separation
                           technologies. Yet they are attractive for their
                           compactness, cost & delivery time.


                           Summary
                           The advantages of ASCOM Inline Desander:
                           • Very compact design – ―In-Line‖, minimising
                             space and weight requirements
                           • High separation efficiency
                           • Streams with 0 – 100% Gas Volume Fraction
                             can be handled
                           • One or two separation stages, if required
                           • Low pressure drop
                           • Low maintenance due to robust design
                           • Retrofit: replaces existing sand traps, older
                             desanding cyclones or pipe spools upstream
                             of a separator
                           • New built: can replace 2-Phase separators in
                             combination with a compact scrubber
                           • Very suitable for compact separation units to
                             be used in marginal field development
                           • Can be used in combination with other
                             compact separation equipment such as
                             Compact Degassing Cyclone.
ASCOM TwinLine Degasser
                           Compact, highly efficient & built to piping code
                           The space availability for economic                       Improved turndown performance
                           debottlenecking of existing facilities has                As a result of its design, a TwinLine Degasser has a
SHEET NO. 33 | JULY 2010




                           increasingly reduced and the installation of              better turndown performance than a conventional
                           minimal facility platforms has significantly              single boot inline degasser design. Under turndown
                                                                                     conditions the first separation stage will likely see a
                           increased over the past decade. This
                                                                                     reduction in the separation efficiency as the reduced
                           resulted in the development of compact                    driving force may affect the gas core stability.
                           (―in-line‖) gas-liquid separation equipment,              Subject to the pressure drop available on the gas
                           built according to piping specification.                  side, this may lead to a reduced gas extraction. Due
                                                                                     to the presence of the second stage and due to its
                           Design improvements                                       particular design characteristics, the fluids’ motion is
                           ASCOM has developed and patented a set of new             reinforced such that efficient gas separation can
                           innovative solutions to overcome the limitations          occur, even under turndown conditions.
                           experienced with the first generation of compact
                           separation equipment. The particular design
                           approach that forms the basis of these solutions
                           leads to a stabilizing and coalescing effect of the
                           fluid flow and adverse effects usually experienced in
                           inline cyclones, such as boundary layer
                           disturbances and flow-destabilization, do not occur.
                           In addition, the TwinLine Degasser, subject to the
                           performance requirements and operating conditions,
                           is based on a single or dual-stage separation
                           principle.

                           This results in the ASCOM TwinLine Degasser               Summary
                           design to stand out in two areas:                         The advantages of ASCOM TwinLine Degassers:
                           1) Higher overall gas separation efficiency,              • Very compact design – ―In-Line‖, minimising
                           2) Improved turn-down performance.                          space and weight requirements
                                                                                     • High separation efficiency
                           Higher overall gas separation efficiency                  • High Gas content in Liquid can be handled
                           The first stage of the TwinLine Degasser is               • One or multiple separation stages
                           designed to separate the bulk of the gas. Where the       • Low pressure drop
                           gas not separated in the first stage becomes actual       • Low maintenance due to robust design
                           carryunder in the conventional design, the second         • Changes the gas/liquid flow regime favorably
                           stage of the TwinLine Degasser reinforces the fluids’     • Retrofit: replaces existing pipe spools
                           rotational motion due to the particular design              upstream of a separator or metering skid
                           characteristics, such that the gas bubbles still          • New built: can replace 2-Phase separators in
                           entrained can be separated efficiently.                     combination with a TwinLine Gas/Liquid
                                                                                       Separator
                           The estimated gas from liquid separation efficiency       • Very suitable for compact separation units to
                           achieved by the TwinLine Degasser is similar to a           be used in marginal field development
                           conventional design in the first stage and whereas        • Very suitable for compact separation units to
                           the second stage boosts the overall separation              be used in sub-sea separation
                           efficiency and operational reliability under dynamic      • Can be used in combination with other
                           flow conditions. However, where sufficient pressure         compact separation equipment such as
                           drop for the gas phase and sufficient liquid carryover      TwinLine Gas/Liquid Separator, Compact
                           handling capacity for the liquid is available, a single     Desanding Cyclone, Compact De-oiling
                           stage Degasser could be sufficient to achieve the           Cyclone.
                           required performance.

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Hi Per Factsheets Overview

  • 1. ASCOM Three phase separators Compact, efficient and less sensitive to wave motion The performance requirements of horizontal SHEET NO. 1 | JULY 2010 three phase separators have experienced a strong development in the past decade. This resulted from increasingly challenging separation duties, i.e. on FPSO‘s. ASCOM separator designs stand out for two reasons: 1) sophisticated dynamic CFD simulation design methods are routinely used to optimise the use of available space in the vessel; 2) proprietary state-of-the-art separation internals are applied with unmatched performance characteristics. New build and revamp The Ascom design methodology can easily be applied to improve the performance of existing separators. All internals can be installed through manways. Overall design methodology Ascom separators are designed so that upon entry the fluids are efficiently pre-separated into a gas and liquid phase. These two flows then are carefully distributed over the gas and liquid section of the separator. This is achieved by the inlet device, a critical component of the separator, and by using Computational Fluid Dynamics(CFD)design methods to optimise the flow path of the two fluid phases. Oil / water separation The even distribution of the liquid phase is achieved Summary through the use of customised distribution baffles, The advantages of ASCOM separators / HiPer which can also mitigate any occurring wave motion. separation internals are: The application of an ASCOM HiPer coalescer plate • Minimum separator size pack can further enhance the oil/water separation • Maximum overall liquid separation efficiency performance of the separator. from gas, • Maximum oil from water and water from oil Gas / liquid separation separation efficiency, The bulk of the gas/liquid separation takes place in • Less sensitive to any wave motion of FPSO‘s and directly downstream of the inlet device. ASCOM • Excellent turndown characteristics, offers a full range of different inlet devices, ranging • Low pressure drop, from vane type inlet devices to the powerful HiPer • Clean & fouling service possible, inlet cyclones to take on any challenge. • No maintenance due to robust design, Downstream of the gravity separation section the • Installation through manway, proprietary ASCOM demisting internals will • No welding required for installation, guarantee the removal of any remaining fine liquids. • Easily replaces existing older internals. Further reading: Factsheet 11/12 HiPer Inlet Diffusers Factsheet 13/14/15 HiPer Mist Eliminating Equipment Factsheet 16 HiPer Perforated Distributor
  • 2. ASCOM Scrubbers (gas/liquid separators) Maximising performance, minimising carryover Improving the gas / liquid separation SHEET NO. 2 | JULY 2010 efficiency of vertical separators (‗Scrubbers‘) can relatively easily be achieved through the thorough consideration of the fluid flows into and within the vessel and ensuring these flows are handled in a smooth manner. The selection of high performance vessel internals in this regard is critical as the cost benefits of cheap internals do not weigh up to the advantages of achieving much higher separation efficiencies and the risks of poor performance, e.g. compressor failure(s). Inlet device: the most critical item The most critical item is the selection of the inlet device. In the industry a wide range of types is being used, ranging from inlet baffles, half open pipes to more elaborate vane type inlet devices and cyclonic inlet devices. Irrespective of the service, only vane type inlet devices and cyclonic inlet devices will handle the fluids smoothly enough at the inlet nozzle to benefit most during the remaining separation process. This is being recognized by ASCOM and this approach has also been applied to the other internals in the HiPer product range! Droplet coalescence: maximizing overall performance The bulk of the separation takes place by gravity between the inlet nozzle and the mist eliminating equipment. In situations where conditions are demanding (high liquid loading, high operating Summary pressure, small vessel) coalescers can be considered The advantages of the ASCOM HiPer internals to maximise separation efficiency. Obviously this are: technology can also be employed to reduce the vessel size. • Maximise droplet coalescence, • Maximise overall liquid separation efficiency Mist elimination: protection of downstream from gas, equipment • Excellent turndown characteristics, The overall mist eliminating efficiency depends on the • Low pressure drop, amount of liquid entrained in the gas, the droplet size • Clean & fouling service possible, distribution, and the efficiency of the mist eliminating • No maintenance due to robust design, equipment. The equipment will be selected and • Removable through Man Way, designed such to ensure the highest performance • No welding required for installation, under the particular operating conditions. • Easily replaces existing older internals. Further reading: Factsheet 11/12 HiPer Inlet Diffusers Factsheet 13/14/15 HiPer Mist Eliminating Equipment
  • 3. HiPer MixedFlow de-oiling hydrocyclones Compact produced water treatment Tangential deoiling hydrocyclones have long been present on the upstream produced SHEET NO. 3 | JULY 2010 water market. With governments around the globe increasingly sharpening the maximum allowable oil in water discharge quantities to a maximum of 20 ppm and below, convention-nal hydrocyclones are often not adequate to meet these new national and international regulations. MixedFlow Hydrocyclones Contrary to tangential or axial cyclones, the ASCOM MixedFlow Hydrocyclone is based on a mixed flow principle, which results in a stabilizing and coalescing effect on the oil-water flow. All available pressure energy is converted in to a rotating motion within the cyclone. This results in the generation of much higher G-forces that will be responsible for an adequate and stable oil- water separation. Adverse effects usually emerging in conventional cyclones, such as boundary layer disturbances and flow-destabilization do not occur and, not surprisingly, recent test data confirms earlier findings that the ASCOM MixedFlow Hydrocyclone has an excellent performance by showing both very high separation efficiency and a low pressure drop. Summary The advantages of the ASCOM MixedFlow Hydrocyclone are: • Extremely high separation efficiency, • Very low pressure drop, • Low maintenance due to robust design, • Easily replaces existing hydrocyclone liners. Further reading: Factsheet 11/12 HiPer Inlet Diffusers Factsheet 13/14/15 HiPer Mist Eliminating Equipment
  • 4. HiPer Vane Diffuser Maximising the gas / liquid separation efficiency SHEET NO. 11 | JULY 2010 In the processing industry a wide range of inlet devices are being used ranging from inlet baffles, half open pipes to more elaborate vane type inlet devices and cyclonic inlet devices. Irrespective of the service, only vane type inlet devices and properly designed cyclonic inlet devices will handle the fluids at the inlet nozzle adequately and will maximise the separation performance. All other inlet devices will result in a very poor gas distribution AND in an increase of the liquid content entrained in the gas due to the high shear forces exerted by these devices. Ensuring excellent bulk gas / liquid separation The overall separation efficiency of a particular vessel can only be maximised when the bulk amount of the liquid is separated at the inlet nozzle. This requires the incoming fluid flow to be smoothly introduced into the vessel such that the velocities are reduced and the liquid can separate by gravity. The ASCOM HiPer Vane Diffuser will ensure an adequate gas distribution as a direct result of its aerodynamically optimised vane geometry. The geometry and layout contain large open areas and therewith ensures that there is no additional pressure drop, no potential for blockage and no maintenance required due to the very robust design. Summary The advantages of the ASCOM HiPer Vane Diffuser are: • Smooth introduction of fluids in to vessel, • Maximises liquid drop-out, • Good gas distribution, • Integrated Flow Conditioner, • No pressure drop, • No blockage possible due to large open areas, • No maintenance due to robust design, • Removable through Man Way, • No welding required for installation, • Easily replaces existing older inlet devices. Further reading: Factsheet 11/12 HiPer Inlet Diffusers Factsheet 13/14/15 HiPer Mist Eliminating Equipment
  • 5. HiPer Inlet Cyclone Maximising the gas / liquid separation efficiency The HiPer Inlet Cyclone Separator can be SHEET NO. 12 | JULY 2010 applied as inlet device in both vertical and horizontal 2 and 3 phase separators. The HiPer Inlet Cyclone is based on the principle of creating centrifugal forces in order to perform efficient gas-liquid separation. The multiphase flow from the inlet piping is gently introduced into the cyclone with a special designed low shear inlet section. Inside the cyclone gas and liquid are separated by g forces, liquid flows downwards into the liquid section of the separator and gas exits through the vortex finder of the inlet cyclone after which further demisting can be performed in downstream equipment if necessary. Ensuring excellent liquid-liquid separation and foam breaking performance The low shear design and moderate g forces in the HiPer Inlet Cyclone are beneficial in three phase separation and applications where foam is present in the inlet stream due to the foam breaking performance of the cyclone. Strong reductions of anti-foam chemicals are possible with HiPer Inlet Cyclones in foam sensitive applications. Summary The advantages of the ASCOM HiPer Inlet Cyclone Diffuser are: • High gas and liquid handling capacity, • Efficient bulk gas-liquid separation, • Low shear design to enhance oil-water separation, • Geometry optimised with R&D and CFD simulations, • Foam breaking, • No maintenance due to robust design, • Installation through Man Way, • No welding required for installation, • Wide operating range of 0—100% of design flow, • Easily replaces existing older inlet devices.
  • 6. HiPer Mesh Mist Eliminator Droplet removal for a wide range of conditions Wire mesh mist eliminators have long been SHEET NO. 13 | JULY 2010 applied in the upstream and downstream processing industries. As a stand-alone device or in combination with vane or cyclone mist eliminators this device can be used over a wide range of non-fouling operating conditions. Characteristics The HiPer Mesh Mist Eliminator is a highly efficient mist eliminating device within its operating window. It is suitable for non-fouling environments; it has excellent turndown properties (25 – 100%) and can be used in a wide range of services such as separators, compressor suction scrubbers and dehydration columns, both in new built and retrofit applications. It is made of multiple layers of crinkled wire and therewith is able to catch and agglomerate small droplets and limit the carryover to a minimum. The mesh will be made according to the material specification in the vessel datasheet and designed to fit the respective vessel diameter. It will be made in sections small enough to be removable through the Man Way. Summary The advantages of the ASCOM Mesh Mist Eliminator are: • Maximises liquid droplet separation from gas within operating window, • Significantly increased liquid handling capacity, • Excellent turndown properties (25 – 100%), • No maintenance due to robust design, • Removable through Man Way, • No welding required for installation, • Easily replaces existing older demisting equipment.
  • 7. HiPer Vane Mist Eliminator Good performance in LP and fouling services Vane mist eliminators have long been applied SHEET NO. 14 | JULY 2010 in the upstream and downstream processing industries. As a stand-alone device or in combination with cyclone mist eliminators this device can be used over a wide range of fouling and non-fouling operating conditions. Characteristics The HiPer Vane Mist Eliminator is an efficient mist eliminating device within its particular operating window. Industry experience learns that the droplet separation efficiency of vane mist eliminators operating at pressures greater than 10 barg rapidly decreases. Vane mist eliminators are suitable for fouling and non-fouling environments and can be used in a wide range of services such as separators and compressor suction scrubbers, both in new built and retrofit applications. The vane mist eliminators are made of curved parallel plates with special characteristics related to the particular service to collect and drain the liquid separated. It will be made in sections small enough to be removable through the Man Way. Summary The advantages of the ASCOM Vane Mist Eliminator are: • Wide range of Vane Mist Eliminators designed for various services, • Suitable for fouling service, • No maintenance due to robust design, • Removable through Man Way, • No welding required for installation, • Easily replaces existing older demisting equipment.
  • 8. HiPer Cyclone Mist Eliminator State-of-the-art cyclonic mist elimination In situations where the conditions are demanding due to an elevated operating pressure, a large amount of liquid entrained SHEET NO. 15 | JULY 2010 in the gas or limited gas space / vessel diameter available, demisting cyclones have increasingly been accepted over the past decade. To date several generations of mist eliminating cyclones have been put in to operation. ASCOM now introduces: The Newest Generation of cyclonic mist eliminating: State-of-the-art (2008) Mist elimination using ASCOM HiPer Mist Elimination Cyclone Advanced aeronautical Particular and significant improvements have been design expertise made to the cyclone design using the special advanced aeronautical technology for optimising the Efficiency: +++ vane blade’s aero dynamical shape to achieve an even Low pressure drop: ++ better pressure to velocity conversion. This leads to Turndown: ++ reduced pressure drops and lower shear stresses Compactness: +++ between the gas and liquid within the cyclone. These two parameters allow a higher gas flow rate per Previous generations of mist eliminating cyclone tube and consequentially this can lead to smaller vessel sizes or higher throughputs in retrofit cyclones included the following types: situations. In addition to this, the cyclones liquid handling capacity has been increased significantly. 1st Generation (1940) Reverse Flow Cyclone This makes the ASCOM Cyclone Mist Eliminator not Change of gas flow direction just another 3rd Generation Cyclone type, but its capabilities push the cyclone to a whole new level: Efficiency: ++ Low pressure drop: -- The next generation in demisting!! Turndown: - Compactness: -- Summary The advantages of the ASCOM HiPer Mist 2nd Generation (1980) Eliminating Cyclones are: Axial Flow Cyclone • Newest Generation demisting cyclones, No change of gas flow direction • Designed with advanced aeronautical technology, Efficiency: + • Maximises liquid droplet separation from gas, Low pressure drop: + • Significantly increased liquid handling capacity, Turndown: - • Excellent gas distribution properties, Compactness: + • Excellent performance in fouling service, • Reduced pressure drop, 3rd Generation (1995) • No maintenance due to robust design, Pure Axial Recycle Flow Cyclone • Removable through Man Way, Recycle of secondary gas flow • No welding required for installation, • ASCOM State of the Art technology, Efficiency: ++ • Easily replaces existing older mist eliminating Low pressure drop: + equipment. Turndown: +/- Compactness: ++
  • 9. HiPer Perforated Distributor Optimised oil / water separation & wave mitigation When gas and liquid enter a horizontal SHEET NO. 16 | JULY 2010 vessel the flow velocity is relatively high and only after the flows properly have been distributed over the entire available cross- sectional area, separation can take place to achieve the efficiencies predicted by calculation. Liquid Distribution Optimised For horizontal vessels equipped with vane type inlet devices the fluids are being introduced much more evenly and consequently at lower velocities. As a result of the pressure drop over the downstream demisting equipment an even gas distribution can be achieved. However, for vessels equipped with cyclonic inlet devices the gas exiting these cyclones in jets needs redistribution to maximise the liquid drop out due to gravity separation. In order to maximise the separation of oil droplet from water and water droplets from oil separation, horizontal three phase separators require distributions baffles in the liquid phase. The liquids dropping down from the vane type inlet device or those being introduced through the inlet cyclones create a highly turbulent inlet liquid zone. The liquid velocities need to be reduced and evenly distributed over the entire cross-sectional area. This is best achieved by introducing liquid distribution baffles. Summary The advantages of the ASCOM HiPer Perforated Distributor are: • Maximises liquid droplet separation from gas, • Maximises oil separation from water, • Maximises water separation from oil, • Excellent sand handling capability, • Low pressure drop, • No maintenance due to robust design, • Equipped with removable Man Way, • Removable through vessel Man Way, • No welding required for installation, • Easily replaces existing older perforated baffles.
  • 10. HiPer Solids Removing Cyclones Robust, reliable & qualified for sub-sea separation Produced sand can be removed from one or Multi-Purpose Applications more well streams at a wellhead platform or In view of the low water requirement and the ability to SHEET NO. 19 | JULY 2010 remote location, but it is not always fluidise considerable amounts of solids within a practical or economical to do so. Therefore, reasonable period of time, the HiPer Solids Removing most operators chose to have the sand Cyclone forms the basis of ASCOM’s solids handling approach. Besides removing solids from a vessel, the settle in the separators first, from where it cyclone can be employed to transport accumulated can be removed from the process system. solids over a larger distance to a bagging station for The first step thereto is to fluidise the sand instance, or used to cycle the solids between into a motion fluid and route it to a location accumulators during solids cleaning operations. for accumulation, cleaning and packaging. Principle ASCOM has developed a number of complemen- tally solutions to fluidise solids. The HiPer Solids Removing Cyclones introduce a cyclonic flow of produced water into the layer of solids which leads to the fluidisation of the particles. The cyclonic flow also creates a low pressure zone in the eye of the cyclone, exactly where the extraction point is located. This pressure gradient drives the slurry removal. Per Solids Removing Cyclone a water flow rate is required of less than 5 m3/hr at a minimum pressure above the vessel’s operating pressure. However, at low operating pressures in order to extract the slurry from the vessel and process it to its designated location, the flow may require boosting. Summary Effective Removal Zone The advantages of the ASCOM HiPer Sand Subject to the availability of produced water and the Removing Cyclone: area that needs to be covered, one or more Solids • Low motion fluid flow rate required Removing Cyclones can be installed in one or • Good sand fluidisation & removal multiple sections. A minimum distance is kept • Excellent sand removal in combination with between the cyclones for the circulating water flow HiPer Sandjetting System around each cyclone not to interfere with one • Not prone to blockage another. The effective solids removal zone is • Excellent performance in fouling service approximately 1 meter in diameter and as a • Excellent pressure drop characteristics consequence, solids outside this zone will only be • Low maintenance due to robust design removed provided the angle between the solids and • Removable through Man Way the effective removal zone is larger than 34 • No welding required for installation degrees, the repose angle of sand. • Easily replaces existing older sparging equipment Reliability confirmed for Sub-Sea Separation • Can be used in combination with: In view of the fact that the Solids Removing Cyclone HiPer Sandjetting System, only contain large openings, the design is very HiPer Solids Accumulator, robust and very reliable, to such extend that the HiPer Solids Cleaning System, and technology has been qualified for use in sub-sea HiPer Solids Bagging Station. separators by a major oil company.
  • 11. ASCOM TwinLine Gas/Liquid Separator Compact, highly efficient & built to piping code The space availability for economic Higher liquid handling capacity, incl. under debottlenecking of existing facilities has dynamic flow conditions such as slugs SHEET NO. 31 | JULY 2010 increasingly reduced and the installation of As a result of an overall higher separation efficiency minimal facility platforms has significantly achieved in two stages, firstly the liquid load to the downstream equipment is significantly less, and/or increased over the past decade. This secondly the TwinLine Gas/Liquid Separator can resulted in the development of compact handle and increased liquid flow compared to the (―in-line‖) gas-liquid separation equipment, conventional single-stage design with similar built according to piping specification. performance. This makes the TwinLine Separator much more reliable under more dynamic flow Design improvements conditions, as the second stage effectively and ASCOM has developed and patented a set of new efficiently watches over the performance of the first innovative solutions to overcome the limitations stage and covers where necessary. experienced with the first generation of compact separation equipment. The particular design Improved turndown performance approach that forms the basis of these solutions As a result of its design, a TwinLine Separator has a leads to a stabilizing and coalescing effect of the better turndown performance than a conventional fluid flow and adverse effects usually experienced in single boot inline separator design. Under turndown inline cyclones, such as boundary layer conditions the first separation stage will likely see a disturbances and flow-destabilization, do not occur. reduction in the separation efficiency as the reduced In addition, the TwinLine Gas/Liquid Separator is driving force may affect the liquid film stability. This based on a 2-stage separation principle. often leads to liquid carryover. Due to the presence of the second stage and due to its particular design This results in the ASCOM TwinLine Gas/Liquid characteristics, the fluids’ motion is reinforced such Separator design to stand out in three areas: that efficient droplet separation can occur, even 1) Higher overall liquid separation efficiency, under turndown conditions. 2) Higher liquid handling capacity, incl. under dynamic flow conditions such as slugs, 3) Improved turn-down performance. Higher overall liquid separation efficiency The first stage of the TwinLine Gas/Liquid Separator is designed to separate the bulk of the liquid, similar to a conventional and single boot inline separator. Where the liquid not separated in this stage becomes actual carryover in the conventional design, the second stage of the TwinLine Gas/Liquid Separator reinforces the fluids’ rotational motion due to the particular design characteristics, such that the droplets still entrained can be separated efficiently. The estimated liquid from gas separation efficiency for the conventional design would be in the range of 90 to 98%, subject to the particular operating conditions. The estimated liquid from gas separation efficiency achieved by the TwinLine Gas/Liquid Separator is similar to a conventional design in the first stage and whereas the second stage boosts the overall separation efficiency and operational reliability under dynamic flow conditions.
  • 12. Summary The advantages of ASCOM TwinLine Gas/Liquid Separators: • Very compact design – ―In-Line‖, minimising space and weight requirements • High separation efficiency • High Liquid content in Gas can be handled • One or multiple separation stages SHEET NO. 31 | JULY 2010 • Low pressure drop • Low maintenance due to robust design • Retrofit: replaces existing pipe spools upstream of a scrubber or dehydration column • New built: can replace 2-Phase separators in combination with a compact scrubber • Very suitable for compact separation units to be used in marginal field development • Can be used in combination with other compact separation equipment such as Compact Desanding Cyclone, Compact De- oiling Cyclone and Compact Degassing Cyclone.
  • 13. ASCOM Inline Desander Compact, highly efficient & built to piping code The space availability for economic Desander an ideal technology to remove the bulk of debottlenecking of existing facilities has the sand before it enters the separator. This can SHEET NO. 32 | JULY 2010 increasingly reduced and the installation of save significant downtime and associated costs to minimal facility platforms has significantly remove the sand from the separators manually. The Inline Desander can be installed during a brown field increased over the past decade. This modification project or integrated in the process resulted in the development of compact during the engineering stage of a new built facility. (―in-line‖) gas-liquid-sand separation equipment, built according to piping specification. Design improvements ASCOM has developed and patented a set of new innovative solutions to overcome the limitations experienced with the first generation of compact separation equipment. The particular design approach that forms the basis of these solutions leads to a stabilizing effect of the fluid flow and adverse effects usually experienced in inline cyclones, such as boundary layer disturbances and flow-destabilization, do not occur. This results in the ASCOM Inline Desander design to stand out in three areas: 1) High overall sand separation efficiency, 2) High gas handling capacity, 3) Low pressure drop. In situations where the sand load is very high or High overall sand separation efficiency sand slugs may be occurring, the Inline Desander The fluids are brought into rotation by a static swirl can be designed in a 2-stage configuration. In the element. This swirl element is designed using air-foil first stage, the bulk of the sand is separated and in technology to ensure a stable flow in the separation the second stage, as a result of the smaller diameter chamber. As the direction and the velocity of the of the cyclone, a separation polishing effect is fluid flow are identical around the circumference of achieved due to the higher g-forces generated. the desanding cyclone, this leads to a very stable liquid film and boundary layer through which the particles migrate to the wall. In the event gas is present, the liquid film is further stabilized. The absence of disturbances in the liquid film avoids significant particle re-entrainment. In addition to this, in order not to disrupt the driving force that keeps the liquid film stable, the gas and liquid flow are extracted in a very gradual manner from the separation chamber. This leads to a high overall sand separation efficiency in a highly compact manner. The separation efficiency of the ASCOM Inline Desander is significantly higher than that of commonly used sand traps. This makes the Inline
  • 14. High gas handling capacity As a direct result of the even fluid flow distribution across the circumference of the Inline Desanding cyclone and the gradual extraction of the fluids from the separation chamber, the Inline Desander is able to handle a gas volume fraction of 0 – 100%. When processing fluids with high gas volume SHEET NO. 32 | JULY 2010 fractions, the liquid film is actually stabilised and as a result the sand separation efficiency continues to be high. The Inline Desander is always tailor-made to suit certain pressure drop limitations and efficiency requirements. The designs proposed typically consider the bigger picture and are therefore often unconventional and making use of ASCOM’s complementary compact separation technologies. Yet they are attractive for their compactness, cost & delivery time. Summary The advantages of ASCOM Inline Desander: • Very compact design – ―In-Line‖, minimising space and weight requirements • High separation efficiency • Streams with 0 – 100% Gas Volume Fraction can be handled • One or two separation stages, if required • Low pressure drop • Low maintenance due to robust design • Retrofit: replaces existing sand traps, older desanding cyclones or pipe spools upstream of a separator • New built: can replace 2-Phase separators in combination with a compact scrubber • Very suitable for compact separation units to be used in marginal field development • Can be used in combination with other compact separation equipment such as Compact Degassing Cyclone.
  • 15. ASCOM TwinLine Degasser Compact, highly efficient & built to piping code The space availability for economic Improved turndown performance debottlenecking of existing facilities has As a result of its design, a TwinLine Degasser has a SHEET NO. 33 | JULY 2010 increasingly reduced and the installation of better turndown performance than a conventional minimal facility platforms has significantly single boot inline degasser design. Under turndown conditions the first separation stage will likely see a increased over the past decade. This reduction in the separation efficiency as the reduced resulted in the development of compact driving force may affect the gas core stability. (―in-line‖) gas-liquid separation equipment, Subject to the pressure drop available on the gas built according to piping specification. side, this may lead to a reduced gas extraction. Due to the presence of the second stage and due to its Design improvements particular design characteristics, the fluids’ motion is ASCOM has developed and patented a set of new reinforced such that efficient gas separation can innovative solutions to overcome the limitations occur, even under turndown conditions. experienced with the first generation of compact separation equipment. The particular design approach that forms the basis of these solutions leads to a stabilizing and coalescing effect of the fluid flow and adverse effects usually experienced in inline cyclones, such as boundary layer disturbances and flow-destabilization, do not occur. In addition, the TwinLine Degasser, subject to the performance requirements and operating conditions, is based on a single or dual-stage separation principle. This results in the ASCOM TwinLine Degasser Summary design to stand out in two areas: The advantages of ASCOM TwinLine Degassers: 1) Higher overall gas separation efficiency, • Very compact design – ―In-Line‖, minimising 2) Improved turn-down performance. space and weight requirements • High separation efficiency Higher overall gas separation efficiency • High Gas content in Liquid can be handled The first stage of the TwinLine Degasser is • One or multiple separation stages designed to separate the bulk of the gas. Where the • Low pressure drop gas not separated in the first stage becomes actual • Low maintenance due to robust design carryunder in the conventional design, the second • Changes the gas/liquid flow regime favorably stage of the TwinLine Degasser reinforces the fluids’ • Retrofit: replaces existing pipe spools rotational motion due to the particular design upstream of a separator or metering skid characteristics, such that the gas bubbles still • New built: can replace 2-Phase separators in entrained can be separated efficiently. combination with a TwinLine Gas/Liquid Separator The estimated gas from liquid separation efficiency • Very suitable for compact separation units to achieved by the TwinLine Degasser is similar to a be used in marginal field development conventional design in the first stage and whereas • Very suitable for compact separation units to the second stage boosts the overall separation be used in sub-sea separation efficiency and operational reliability under dynamic • Can be used in combination with other flow conditions. However, where sufficient pressure compact separation equipment such as drop for the gas phase and sufficient liquid carryover TwinLine Gas/Liquid Separator, Compact handling capacity for the liquid is available, a single Desanding Cyclone, Compact De-oiling stage Degasser could be sufficient to achieve the Cyclone. required performance.