Total Quality Management Implementation Manual is brief guide to how to make Quality happened. It is step by implementation guide for TQM. Quality is all about customer satisfaction. It is all about Right Product at Right Price with Smiling Face. Sales and After Sales are equal importance.
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Quality is Customer Satisfaction
1. ZIA AHMED DEVELOPMENTAL INITIATIVE
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Total Quality Management
Implementation Manual Part 1
1
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2. Objective
Bring About a Common
understanding of TQM
concerns.
Understand the integrated
Model for TQM
implementation.
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3. Face of Today’s Reality
Concern for
Ecology
Information
Age and Global
Market
Emergence of
New Economic
Powers
Human Spirit of
Innovators Cause
Political
Realignment
Concern for
Human Rights
Growing
literate and
Knowledge
Oriented
Society
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4. How Chaos Impacts Society
Changes in Environment Manifested in New Behavior of
Innovators
Observation/Experiencing by Masses/ Society
No Impact/ Wait and
see attitude
Positive Restlessness+
Proactive State
The Common Man Implementers
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Anxiety + Reactive State
The Blockers – High
Resistance to Change
The Leaders - Innovators
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5. Recognition
of New
Paradigms
5
Proactive State To Innovation
Experiencing
New
Behaviour
Questioning
of Existing
Paradigms
Human
Spirit
Causes
This
New
Learning
Peak
Experience “
Aha “
Creating a
Vision
Examining
Today’s
Reality
Unlearning
Dealing with
Resistance
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6. Recognizing Need
to Change
Proactive State of a Learning
Organization
Change in
External
Environment
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Evaluating The
Depth of External
Change
Institutionalizing
Change
Identifying New
Business Segment
Competition
Power
Un –learning
existing business
practices &
beliefs
Challenging
Assumptions of
Internal Situation
Re-aligning
business towards
new objectives
Creating a Vision
Realigning
Business
Objective
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7. Key Influences Effecting The Business
New
Entrants
Buyers
Rivals
Your
Business
Suppliers
Substitute
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8. IDENTIFY NEW BUSINESS SEGMENTS
EXISTING
BUYERS/EXISTING
PRODUCT
VOLUME
RANGE
VALUE ADDITION
NEW PRODUCTS
NEW BUYERS/EXISTING
PRODUCT
NEW BUYERS/NEW
PRODUCT
BACKWARD
INTEGRATION
FORWARD INTERSRATION
STRATEGIC SOURCING
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10. VISION CONCEPT
Vision is a dream created in our waking hours of how we would
like the organization to be. It can be described as a living picture
of a future. It is inspired by the values that we cherish.
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11. Process of Creating a Shared Vision
Top Team
Critical Mass
The
Pyramid
Top Team
Critical Mass
Other Employees
The Pyramid
with Critical
Mass
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12. Process of Creating a Shared Vision
Shared Vision
Organization
Stakeholder
The organization with shared vision enrolling
other share holder and stake holder
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13. Mission Statement
It is a statement of what business we are in and sometimes
out ranking in that business as also the competitive advantage
that we want to have over the others. The mission statement
names the game we are going to play e.g.. To market health
care products that have a demonstrable health benefit to the
customer to be the leader in each product line, to return a fair
profit to our stock holders and to provide good opportunities
to our employed.
Purpose of Organization
It’s Reason for Existence
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14. WHAT IS A STRATEGIC POSTURE?
STRATEGIC POSTURE IS THE UNIQUE STANCE THAT THE
ORGANIZATION TAKES TO GAIN A CUTTING EDGE IN THE
MARKET PLACE.
Vision
Mission
Strategic
Posture
Reality
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15. CRITICAL QUESTIONS FOR ARRIVING AT STRATEGIC
POSTURE
What stance does your origination ‘s competitive advantage?
What are your organization’s focus areas?
What is your Organization’s unique selling point (USP)
What is your approach to competition?
What are the driving forces in your organization
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Is it low cost…
Is it the product offered…
Is it based on market/customer needs…
Is it technology/body of knowledge…
Is it your production/delivery capabilities…
Is it your method of sale…
Is it your method of distribution…
Is it natural resources…
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16. STRATEGY PLAN IMPLEMENTATION
What should I do to plan?
How should the plan be implemented?
What resources do I have/need to implement the plan?
What could be my measurable tangible results after
implementation?
What immediate/shorter – term opportunities exist to
achieve early tangible results?
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17. Vision
External Environment
• Macro Environment
• Segment Attractiveness
• Competitor Analysis
Identification of Key
Success Factors
Internal Environment
• Product Portfolio Analysis
• Value Chain Analysis
• Financial Analysis
Mission
Business
Objective
Identification of Core
Competencies
Consolidation & Gap Analysis
Strategic Options
Strategic Plan Formulation
The Approach To Strategy Formulation
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18. The Common Perception
It is often uneconomical to make quality improvement
since it brings down productivity, increases cost and
investment.
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19. In Reality
It may be possible to
improve quality
continuously without
reducing productivity and
increasing cost.
AS W.E. Deming says:
“Productivity goes up and
cost comes down as
quality goes up. This fact
is well known, but only to
a selected few.”
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20. What does it involve?
Participants Response
TOTAL QUALITY MANAGEMENT
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23. TQM – A Definition
TQM is an integrated organizational approach in
delighting customers (both external and internal) by
meeting their expectations on a continuous basis through
everyone involved with the organization working on
continuous improvement in all products, services and
processes along with proper problem solving
methodology.
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24. Quality Target is 100%
Not Even 99.9%
Because 99.9 % Might
Mean
For India
At least 1, 60,000 wrong prescriptions each year
More than 1, 20,000 new born babies accidentally dropped by
doctors each year
Unsafe drinking water almost 1 hour each month
2 – 3 rail accidents every day
The heart stopping for 8.76/year
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26. Quality Definition
THE OLD VIEW: CONVENTIONAL QUALITY
Products and Services that are provided exactly to
specifications.
THE NEW VIEW: TOTAL QUALITY
Products & Services that totally satisfy our customer need
& expectations in very respect on a continuous basis.
Products & Services that totally satisfy our customer need
& expectations in very respect on a continuous basis.
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27. It is in fact to delight customers
Quality Then is to Satisfy Customer Need
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28. Quality is not Expensive – It is Priceless
“A customer is the most important visitor on our premises
He is not dependent on us. We are dependent on him
He is not an interruption to our work He is the purpose of
it.
He is not an outsider in our business. He is a part of it.
We are not doing him a favor By serving him
He is doing him a favor by giving us an Opportunity to do
so.”
Mohandas K. Gandhi
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29. Kano’s Model of Customer satisfaction
Expected Features
DEGREE OF ACHIEVEMENT
EXPECTED FEATURES
FUNDAMENTAL FUNCTIONS MUST BE PRESENT
ABSENCE DISSATISFIES, PRESENCE DOES NOT SATISFY
Performance Features
CREATED SATISFACTION IF CUSTOMER’S EXPECTATIONS ARE EXCEEDE
(DISSATISFATION IF THEY FALL SHORT)
EXCITEMENT FEATURES
INNOVATIONS BEYOUND CUSTOMER’S AWARENESS
EVEN MINOR ITEMS. IF PERCEIVED BY CUSTOMERS AS SUPERIOR VALUE.
CAN ENHANCE MARKET SHARE.
MUST BE BASED ON INTIMATE KHOWLEDGE OF CUSTOMER PRODUCT
FUNCTION & USAGE CONDITIONS TO BE SUCCESSFUL.`
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30. Service Quality Internal Customer Orientation and
Service
OBJECTIVES
To understand Total Quality Service
To understand internal Customer Orientation
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31. Some ifs, And or Buts About Quality
If the new laptop you ordered arrives defect free so that its quality is as good
as can be, and the installer has skills irreproachable. So that 'service quality'
is a matter un-broachable.
But it arrives a bit late six months to the day- In a box that seems to have
passed through Pompei, While the invoice, of course, has glided right through
(It's the kind of thin,;] kid gloves handling can do)
And the ,invoice numbers, though crisp and precise, Contain a slight defect:
they don't match the price,
At-least not the price you agreed to when you talked to the store And were
treated like. a bother, and a nuisance, and a bore. So you call to flag the billing
mistake and ask them to reconsider- it. And are told: Could you call back after
lunch? Be a bit more considerate? Then you fuss and fume and wait to call
back your question.
Adjusting your schedule revising your plans to accommodate their digestion.
Then you pick up the manual, triggering your fondest single wish, Not that it
be shorter or simpler. but that at least it be in English.
When such things happen. are you so discerning. viewing things with a
jeweler eye?
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32. Do you say 'Great product' too bad about your:
Delivery ...
and packing ....
and sales billing ..
and scheduling .
and telephone answering
....
and documentation
problems ...
Or do you simply
say, 'GOOD - BYE'?
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33. PRODUCTS Vs. SERVICES
in delivering products, the
quality is visible only when
the products are made
and sold !
In providing services, the
customer joins the
supplier in the production
process! (e.g. Hair Cut).
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34. OUTSTANDING SERVICE QUALITY IS A MUST FOR
COMPETITIVE EDGE IN THE MARKET
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35. OUTSTANDING SERVICE QUALITY IS POSSIBLE ONLY
THROUGH AND ORGANISATION WIDE CONCERTED EFFORT
TO MAKE IT CUSTOMER DRIVEN AND SERVICE ORIENTED
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37. CHALLENGES OF HIGH QUALITY SERVICE
Understanding our customers and their expectation of us.
Defining our strategy our mission or goal in terms of
customer expectations
Delivery systems accessible and approachable
People selected, trained, empowered and rewarded for
providing exceptional service to the customer.`
37
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38. THE VOICE OF THE INTERNAL CUSTOMER
GET IT RIGHT INSIDE THE
COMPANY FIRST - IF WE
FAIL TO GET IT RIGHT WE
CANNOT MEET THE NEEDS
OF THE EXTERNAL
CUSTOMER.
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39. ATTENTION SHOULD BE PLACED ON THE
INTERNAL CUSTOMER FIRST
TQM IS DOING THE RIGHT JOB.
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40. IS HE DELIGHTED?
WHO IS YOUR CUSTOMER?
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41. WHO IS THE CUSTOMER
The next person (individual of function/group) in the work
place; the receiver of output and the next to act on it.
A customer may be either external or
internal.
External customers are those who buy our
products/services.
Internal customers. are individuals/departments who use
our output as their input and we become their suppliers.
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42. Example of Internal Customers
Supplier Department
Purchase
Customer Department
Operations/ Manufacturing
Manufacturing
Product Management
Finance
Marketing
Sales
Manufacturing , Marketing,
Sales etc.
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43. THE QUALITY CHAIN
In an organization all of us
are both supplier and
customer to one another
like a chain.
Customer Orientation
means keeping customer
requirement in minds.
Outside Organization
External Customer
Supplier - Customer
Supplier - Customer
Customer - Supplier
External Supplier
Outside Organization
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44. The customer wants ………
Right Quality
Right Quantity
Right Time
Right Cost
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45. The Definition
Customer
Anyone dependent on you
for supply of goods or a
service.
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Supplier
People who supply you
what you need in order
for you to do your job.
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49. TEAMWORK
All team members actively participate.
Members communicate openly.
Conflict is effectively managed.
Domination by one or two members is avoided.
Decisions are critically analyzed.
All members share team leadership.
Disruptive behavior is confronted by the team.
Team membership is rewarding and enjoyable.
49
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51. ZIA AHMED DEVELOPMENT INITIATIVE
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